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  tyco electronics corporation harrisburg, pa tycoelectronics.com 82181C7.5mClugCfpC4-08C2C0g3b amp soft shell pin and socket connectors catalog 82181 revised 4-08 soft shell pin and socket connectors
2 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amp soft shell pin and socket connectors ? 1977-1980, 1983, 1986, 1988, 1992-1995, 1997, 1998, 2001, 2003, 2006 and 2007 by tyco electronics corporation. all rights reserved. restriction on the use of hazardous substances (rohs) at tyco electronics, were ready to support your rohs requirements. weve assessed more than 1.5 million end items/components for rohs compliance, and issued new part numbers where any change was required to eliminate the restricted materials. part numbers in this catalog are rohs compliant, unless marked otherwise. these products comply with european union directive 2002/95/ec, as amended 1 january 2006, that restricts the use of lead, mercury, cadmium, hexava- lent chromium, pbb, and pbde in certain electrical and electronic products sold into the eu as of 1 july 2006. note: for purposes of this catalog, included within the definition of rohs compliant are products that are clearly out of scope of the rohs directive such as hand tools and other non-electrical accessories. information regarding rohs compliance is provided based on reasonable inquiry of our suppliers and represents our current actual knowledge based on the information provided by our suppliers. this informa- tion is subject to change. for latest compliance status, refer to our website referenced at right. getting the information you need our comprehensive on-line rohs customer support center provides a forum to answer your questions and support your rohs needs. a rohs faq (frequently asked questions) is avail- able with links to more detailed information. you can also submit rohs questions and receive a response within 24 hours during a normal work week. the support center also provides:  cross-reference from non-compliant to compliant products  ability to browse rohs compliant products in our on-line catalog  downloadable technical data  customer information presentation  more detailed information regarding the definitions used above so whatever your questions when it comes to rohs, we have the answers at www.tycoelectronics.com/ leadfree rohs customer support center
3 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 table of contents amp soft shell pin and socket connectors introduction amp soft shell pin and socket connectors provide a highly reliable and eco- nomic means of grouping multiple-lead connections in todays computer, computer/ peripheral equipment, business machines, enter- tainment centers, appliances and other sophisticated commercial equipment. the electrical connector is an integral component in these applications. they also offer worldwide application approval because of their reliability and economy. electrical functions have increased in complexity and new designs continually call for the maximum use of space. the soft shell pin and socket family of connectors offers the design and features to answer these modern industry requirements. this catalog is organized by contact centerline spacing (high density and standard density) to provide you with the basic information necessary to select the soft shell connector system best suited for your specific application. it contains gen- eral information to acquaint you with the complete family of connectors and application tooling. since your specific application will determine the degree of automatic, semiautomatic or manual application tooling required, complete specifications are covered on pages 207-204. wire wire current operating ul94 sealed page product name no. of centerline size insulation dia. rating voltage temp. flammability version approvals no. positions (in) mm (awg) max. (in) mm max (a)* rating max. range (c) rating available high density 9 2.5 mm signal double lock (sdl) 2-13 (.098) 2.50 26-20 (.071) 1.80 3 50 vac or vdc -30 to +105 v-0 no ul, csa, vde 17 micro mate-n-lok 3 mm 2-24 (.118) 3.00 30-20 (.060) 1.52 5 250 vac -40 to +105 v-0 no ul, csa, vde 49 grace inertia connectors (gic) 3.5 2-6 (.137) 3.50 26-18 (.106) 2.70 7 300 vac -30 to +105 v-0 no ul, csa 53 .062 commercial pin & socket 1-9 (.145) 3.68 30-18 (.110) 2.79 7 250 vac or vdc -55 to +105 v-2 no ul, csa 59 power double lock (pdl) 1-12 (.156) 3.96 26-16 (.122) 3.10 14 300 vac (3.96 wtw, -30 to +105 v-0 no ul, csa, vde 3-12 (.256) 6.50 6.5 wtb and 2 (.312) 7.92 7.92 wtb) 2 (.512) 13.00 50 vac (3.96 wtb) 83 mini-universal mate-n-lok 1-24 (.163) 4.14 30-16 (.126) 3.20 9.5 600 vac or vdc -55 to +105 v-0 & v-2 yes ul, csa, vde (250 v max.) 99 mini-universal mate-n-lok 2 2-24 (.163) 4.14 30-16 (.126) 3.20 10.5 600 vac or vdc -55 to +105 v-0 & v-2 no ul, csa, vde 109 mr (miniature rectangular) 2-36 (.165) 4.20 26-18 (.115) 2.92 9 250 vac -55 to +85 v-0 no ul, csa 119 val-u-lok connector system 2-24 (.165) 4.20 26-18 (.094) 2.39 9 600 vac -40 to +105 v-0 & v-2 no ul, csa 125 amp-duac 2-24 (.165) 4.20 26-18 (.130) 3.30 9 600 vac -55 to +105 v-2 no ul, csa standard density 135 5.0 mm power key connectors (pkc) 2-6 (.197) 5.00 24-16 (.122) 3.10 10 300 vac -30 to +105 v-0 no ul, csa 143 .093 commercial pin & socket 1-15 (.198) 5.03 14-24 (.180) 4.57 13 250 vac or vdc -55 to +105 v-2 no ul, csa 151 commercial mate-n-lok 1-16 (.200) 5.08 30-14 (.130) 3.30 19 250 vac -55 to +105 v-2 no ul, csa 165 .140 mate-n-lok 2-9 (.240) 6.10 20-10 (.180) 4.57 28 600 vac or vdc -55 to +105 v-2 no ul, csa 169 universal mate-n-lok 1-15 (.250) 6.35 30-10 (.200) 5.08 19 600 vac or vdc -55 to +105** v-0 & v-2 yes ul, csa; designed and tested to meet vde 380 v requirements, except 6 position circular 189 universal mate-n-lok ii 2-15 (.250) 6.35 30-10 (.200) 5.08 19 600 vac or vdc -55 to +105 v-0 no ul, csa, vde 203 .156 mate-n-lok 3-4 (.390) 9.91 20-10 (.185) 4.70 32.5 600 vac -55 to +105 v-2 no ul summary chart *current rating is application dependent ** 125c available
4 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 table of contents (continued) amp soft shell pin and socket connectors 2.5 mm signal double lock (2.5 sdl) connectors ......................9-16 product facts .............................................................................................................9 performance characteristics .......................................................................................9 quick reference chart for mating part numbers and future product plans..............10 mating configurations (wire-to-wire and wire-to-board) ......................................11 contacts and double lock plates .............................................................................12 plug housings ..........................................................................................................13 cap housings ...........................................................................................................14 headers, pc board, vertical: standard-profile .........................................................15 high-profile................................................................16 micro mate-n-lok 3 mm connector system ...........................17-47 product facts............................................................................................................17 performance characteristics................................................................................17-18 connector application.........................................................................................19-21 contacts ...................................................................................................................22 receptacle housings...........................................................................................23-24 plug housings ....................................................................................................25-28 low profile ...............................................................................................................29 vertical header assemblies .................................................................................30-37 right-angle header assemblies..........................................................................38-47 grace inertia connectors (gic), 3.5 ......................................49-52 product facts ...........................................................................................................49 performance characteristics .....................................................................................49 contacts and double lock plates .............................................................................50 housings: plug and cap .....................................................................................51-52 .062 [1.57] commercial pin and socket connectors ..................53-57 product facts............................................................................................................53 performance characteristics................................................................................53-54 contacts ...................................................................................................................55 housings: free-hanging or panel mount...........................................................56-57 recommended panel cutouts.................................................................57 power double lock (pdl) connectors ....................................59-81 product facts ...........................................................................................................59 performance characteristics .....................................................................................59 quick reference chart for mating part numbers.......................................................60 contacts ...................................................................................................................61 housings: free-hanging plug (3.96 mm centerline) ..........................................62-64 free-hanging cap (3.96 mm centerline) ...........................................65-66 panel mount cap (3.96 mm centerline).............................................67-70 double lock plates (3.96 mm centerline) .................................................................71 tab headers, pc board, vertical: 3.96 mm centerline.........................................72-73 7.92 mm centerline ..............................................74 housings: free-hanging plug (6.5 mm centerline) ............................................75-76 double lock plates (6.5 mm centerline) ...................................................................77 housings: panel mount cap (6.5 mm centerline) ....................................................78 tab headers, pc board, vertical: 6.5 and 13 mm centerlines .............................79-81 high density need more information? call technical support at a local number listed on the inside back cover. technical support is staffed with specialists well versed in tyco electronics products. produced under a quality management system certified to iso 9001 action pin, amp, amp-duac, amp-o-lectric, ampomator, amp-o-matic, certi-crimp, faston, mate-n-lok, pro-crimper, te logo and tyco electronics and val-u-lok are trademarks. kapton is a trademark of e.i. du pont de nemours and company. molex mini-fit and mini-fit jr. are trademarks of molex, incorporated. other products, logos, and company names mentioned herein may be trade- marks of their respective owners. iso certified 9001
5 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 table of contents (continued) amp soft shell pin and socket connectors high density (continued) mini-universal mate-n-lok connectors ................................83-94 product facts............................................................................................................83 performance characteristics................................................................................83-84 mating combinations ...............................................................................................85 contacts, keying plug, wire seal and test probe contact .......................................86 housings: free-hanging or panel mount...........................................................87-88 hermaphroditic free-hanging ................................................................89 headers, pc board: vertical pin and blindmate .................................................90-91 right-angle pin .......................................................................92 recommended pc board hole layouts ...................................93 plug or cap housing strain reliefs ..........................................................................94 mini-universal mate-n-lok sealed connectors .......................95-97 product facts............................................................................................................95 performance characteristics .....................................................................................95 plug or cap housing................................................................................................96 individual wire seals................................................................................................96 gang seals and contacts..........................................................................................97 mini-universal mate-n-lok 2 connectors.............................99-107 product facts............................................................................................................99 performance characteristics..............................................................................99-100 contacts and keying plug ......................................................................................101 housings: free-hanging .................................................................................101-102 headers, pc board: vertical pin and blindmate .............................................103-104 right-angle pin .....................................................................105 recommended pc board hole layouts .................................106 mating combinations .............................................................................................107 (mr) miniature rectangular connectors..............................109-118 product facts..........................................................................................................109 performance characteristics............................................................................109-110 mating combinations .............................................................................................111 contacts and keying plug ......................................................................................112 housings: free-hanging or panel mount.......................................................113-114 recommended panel cutouts...............................................................115 strain reliefs, adapting grommets and commoning bars ...................116 headers, pc board: vertical pin.....................................................................117-118 recommended pc board hole layouts..........................117-118 val-u-lok connector system ..........................................119-124 product facts .........................................................................................................119 performance characteristics ...................................................................................119 contacts .................................................................................................................120 housings (single row): panel mount plug............................................................121 free-hanging plug ..........................................................121 receptacle .......................................................................121 housings (double row): panel mount plug ..........................................................122 free-hanging plug .........................................................122 colored ..........................................................................122 receptacle ......................................................................122 pin headers, pc board: vertical and right-angle ..................................................123 blind mate headers ................................................................................................124 amp-duac connectors...................................................125-133 product facts .........................................................................................................125 performance characteristics ...................................................................................125 receptacle housings and female contacts.............................................................126 plug housings and male contacts..........................................................................127 headers, pc board: vertical ...........................................................................128-133 right-angle............................................................................133 strain relief, 6 position (for receptacle or plug housing)......................................127
6 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 table of contents (continued) amp soft shell pin and socket connectors 5.0 mm power key connectors (5.0 pkc).............................135-141 product facts .........................................................................................................135 performance characteristics ...................................................................................135 quick reference chart for mating part numbers.....................................................136 contacts and double lock plates ...........................................................................137 plug housings: 1 row ...........................................................................................138 2 row ...........................................................................................139 headers, pc board, vertical: 1 row .......................................................................140 2 row .......................................................................141 .093 [2.36] commercial pin and socket connectors ...............143-149 product facts..........................................................................................................143 performance characteristics............................................................................143-144 contacts .................................................................................................................145 housings: free-hanging or panel mount.......................................................146-149 commercial mate-n-lok connectors.................................151-164 product facts..........................................................................................................151 performance characteristics............................................................................151-152 mating combinations......................................................................................153-154 contacts, commoning tabs and keying plug .................................................155-156 housings: free-hanging........................................................................................157 positive lock ........................................................................................158 panel mount .........................................................................................159 flange mount and motor mount...........................................................160 headers, pc board: vertical pin ............................................................................161 surface mount right-angle pin and vertical socket..............162 right-angle pin .....................................................................163 insulation displacement connectors (idc) and dust covers .................................163 right-angle pin headers with fix belt....................................................................164 .140 mate-n-lok connectors ..........................................165-167 product facts..........................................................................................................165 performance characteristics ...................................................................................165 contacts .................................................................................................................166 housings: free-hanging........................................................................................166 panel mount .........................................................................................167 standard density
7 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 table of contents (continued) amp soft shell pin and socket connectors universal mate-n-lok connectors ....................................169-185 product facts..........................................................................................................169 performance characteristics............................................................................169-170 mating combinations .............................................................................................171 contacts ..........................................................................................................172-173 housings: free-hanging or panel mount ..............................................................174 cap housing panel cutouts, keying plugs and plug housing strain reliefs..............................................................175 plug or cap housing strain reliefs and cap housing adapters...........176 flanged cap housings with twist and lock feature.............................177 sealed bulkhead connectors...........................................................................178-179 splash-proof seals.................................................................................................180 contacts (used with splash-proof seals) ...............................................................181 headers, pc board: vertical pin ............................................................................182 vertical socket .......................................................................183 recommended pc board hole layouts .................................184 pc board vertical pin headers with action pin contacts ......184 right-angle pin and socket...................................................185 test connectors ......................................................................................................185 circular connectors ........................................................................................186-188 universal mate-n-lok connectors available in colors ..................................188 universal mate-n-lok ii connectors .................................189-202 product facts..........................................................................................................189 performance characteristics............................................................................189-190 mating combinations .............................................................................................191 contacts .................................................................................................................192 housing kits: free-hanging or panel mount .................................................193-194 housing components: free-hanging or panel mount ....................195 plug or cap housing strain reliefs and keying plug......................196 headers, pc board: vertical pin ............................................................................197 vertical socket .......................................................................198 recommended pc board hole layouts .................................199 pc board vertical pin headers with action pin contacts ......199 right-angle pin and socket...................................................200 high current contacts ............................................................................................201 high current vertical pin headers..........................................................................202 .156 mate-n-lok connectors ..........................................203-204 product facts..........................................................................................................203 contacts ................................................................................................................203 housings: free-hanging........................................................................................204 panel mount .........................................................................................204 technical documents ......................................................................................205-206 application tooling .........................................................................................207-210 applicator options ..........................................................................................211-213 product feature comparisons.........................................................................214-215 non-compliant to rohs compliant part number cross reference ................216-220 part number index ..........................................................................................221-226 tooling part number index .....................................................................................227 global contacts ......................................................................................................229 standard density (continued)
8 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 engineering notes amp soft shell pin and socket connectors
9 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 2.5 mm signal double lock (2.5 sdl) connectors (wire-to-board and wire-to-wire) amp soft shell pin and socket connectors 2.5 mm signal double lock .098 [2.50] centerline high density product facts  connector for signal circuits with one row of contacts on 2.5 mm centerline  wire-to-board and wire-to- wire connectors, consisting of plug and cap housings for wire termination and pc board-mount post headers  mounted to plug and cap housings for wire application, double lock plate provides for positive loading of contacts in the housing. it also helps contacts mate completely  double lock plate is contained within the plug and cap housing completely, which provides neat overall appearance  accepts 26-20 awg wire (e.g. ul 1007, 1061, 1571, etc.) with insulation diameters of up to 1.8 mm  pc board-mount post header is available in two styles: standard profile and high profile  high-profile post header has locking feature at location fit to resin coating, which is applied onto the board for waterproof protection as in home appliances. it does not hamper mating and locking of post header with plug housing  locking structure is inner- lock type and has a clean surface  solder tail section of post header is provided with kinks to retain the header firmly on pc board during soldering  radial tape-mounted version of post header is also available that is applicable to radial mounting machines  recognized under the component program of underwriters laboratories inc., file no. e28476  certified by canadian standards association, file no. lr7189  vde approved, file no. b 04 11 39175013 2.5 mm signal double lock connectors (2.5 sdl) are 2.5 mm centerline, com- pact, one-row connectors for signal circuits. with contacts on 2.5 mm centerline, both wire-to-wire and wire-to-board connec- tors are available. the connectors consist of plug and cap housings for wire termination, double lock plates for plug and cap housings, crimp snap-in contacts, and a pc board- mount post header. a dou- ble lock plate is available for both plug and wire-to- wire cap housing to provide for positive loading. it helps prevent contacts from com- ing off or mating halfway. the plate is contained within the plug and cap housing completely. the plug and cap housing can be used without a double lock plate. the connector accepts 26- 20 awg wire (e.g. ul 1007, 1061, 1571, etc.) with insu- lation diameters of up to 1.8 mm. the pc board-mount post header is available in two styles: standard profile and high profile. the high-profile type con- nectors can be used for home appliances, which require waterproof protec- tion. it does not hamper mating and locking of the post header with the plug housing, even if the board has resin coating on it. the locking structure is inner-lock type and has a clean surface. the solder tail of the loose- piece post header has kinks to secure the connector on the pc board until it is soldered. radial tape-mounted ver- sion of post header is also available and this is appli- cable to radial mounting machines. performance characteristics voltage rating 50 vac/dc current rating 3 a overall resistance 10 m ? max. (initial) 20 m ? max. (final) insulation resistance 500 ? (500 vdc) dielectric withstanding voltage 1,100 vac, one minute contact resistance 20 m ? max. operating temperature -30~ + 105?c (the upper limit includes temperature rise from power carrying) applicable wire 26-20 awg (ul 1007, 1061, 1571) wire insulation range 0.93~ 1.8 mm pc board thickness 1.6 mm technical documents product specification 108-5459 application specification 114-5203 note: dimensions shown are metric. r r
10 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 2.5 mm signal double lock (2.5 sdl) connectors (wire-to-board and wire-to-wire) (continued) amp soft shell pin and socket connectors 2.5 mm signal double lock .098 [2.50] centerline high density quick reference chart for mating part numbers housing double lock plate standard-profile type* high-profile type cap housing double lock plate 2 917686-1 917698-1 917780-1 917722-1 316086-1 917698-1 3 917687-1 917699-1 917781-1 917723-1 316087-1 917699-1 4 917688-1 917700-1 917782-1 917724-1 316088-1 917700-1 5 917689-1 917701-1 917783-1 917725-1 316089-1 917701-1 6 917690-1 917702-1 917784-1 917726-1 316090-1 917702-1 7 917691-1 917703-1 917785-1 917727-1 316091-1 917703-1 8 917692-1 917704-1 917786-1 917728-1 316092-1 917704-1 9 917693-1 917705-1 917787-1 917729-1 917705-1 10 917694-1 917706-1 917788-1 917730-1 316094-1 917706-1 11 917695-1 917707-1 917789-1 917731-1 917707-1 12 917696-1 917708-1 917790-1 917732-1 917708-1 13 917697-1 917709-1 917791-1 917733-1 917709-1 *included in standard-profile post header line are radial tape-mounted version (2 to 8 positions). refer to appropriate description in the catalog. note: all part numbers are rohs compliant. plug connector part no. (wire side) no. of pos. mating connectors (pc board mount & wire side) post header part no. cap connector part no. product family list (including production plans) description plug housing vertical board mount post header cap housing double lock plate horizontal board mount post header horizontal mount post header (radial tape-mounted) number of positions 23456789 10 11 12 13                standard-profile type high-profile type loose piece radial tape-mounted loose piece radial tape-mounted note:  indicates products currently available;  indicates products planned for production. note: dimensions shown are metric.
11 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 2.5 mm signal double lock (2.5 sdl) connectors (wire-to-board and wire-to-wire) (continued) amp soft shell pin and socket connectors 2.5 mm signal double lock .098 [2.50] centerline high density mating configurations wire-to-wire connections wire-to-pc board connections standard-profile type high-profile type note: dimensions shown are metric.
12 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 2.5 mm signal double lock (2.5 sdl) connectors (wire-to-board and wire-to-wire) (continued) amp soft shell pin and socket connectors 2.5 mm signal double lock .098 [2.50] centerline high density contacts material and finish pre-tinned phosphor bronze (0.2 mm thick) receptacle for plug housing, tab for cap housing tab receptacle wire range awg mm 2 strip form loose piece strip form loose piece 26-22 0.12~0.35 0.93~1.50 917765-1 316399-1 917684-1 316401-1 * 22-20 0.30~0.53 1.40~1.80 917764-1 316398-1 917683-1 316400-1 * hand tool part no.: for 26-22 awg = 234604-1 (instruction sheet 411-5736) 22-20 awg = 234603-1 (instruction sheet 411-5735) extraction tool part no.: 234605-1 (instruction sheet 411-5737) * contact the tooling assistance center (tac) at 1-800-722-1111 for applicator part number. wire ins. dia. applicator part number contact part number tab receptacle no. of pos. double lock plate ab part number plug cap 2 06.5 04.3 917698-1 917686-1 316086-1 3 09.0 06.8 917699-1 917687-1 316087-1 4 11.5 09.3 917700-1 917688-1 316088-1 5 14.0 11.8 917701-1 917689-1 316089-1 6 16.5 14.3 917702-1 917690-1 316090-1 7 19.0 16.8 917703-1 917691-1 316091-1 8 21.5 19.3 917704-1 917692-1 316092-1 9 24.0 21.8 917705-1 917693-1 10 26.5 24.3 917706-1 917694-1 316094-1 11 29.0 26.8 917707-1 917695-1 12 31.5 29.3 917708-1 917696-1 13 34.0 31.8 917709-1 917697-1 extraction tool part no. for double lock plate: 234605-1 (instruction sheet 411-5737) note: all part numbers are rohs compliant. dimensions of double lock plate applicable housing part number double lock plates material ul94v-0, 6/6 nylon, glass filled, natural color 2 pos. 3 to 13 pos. note: dimensions shown are metric.
13 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 2.5 mm signal double lock (2.5 sdl) connectors (wire-to-board and wire-to-wire) (continued) amp soft shell pin and socket connectors 2.5 mm signal double lock .098 [2.50] centerline high density no. of pos. abc natural red yellow green blue black 2 02.5 07.5 06.1 917686-1 917686-2 917686-4 917686-5 917686-6 917686-9 3 05.0 10.0 08.6 917687-1 917687-2 917687-4 917687-6 917687-9 4 07.5 12.5 11.1 917688-1 917688-2 917688-4 917688-9 5 10.0 15.0 13.6 917689-1 917689-2 917689-6 6 12.5 17.5 16.1 917690-1 917690-2 917690-4 917690-6 917690-9 7 15.0 20.0 18.6 917691-1 917691-2 917691-4 917691-9 8 17.5 22.5 21.1 917692-1 917692-6 9 20.0 25.0 23.6 917693-1 917693-2 917693-4 10 22.5 27.5 26.1 917694-1 917694-4 11 25.0 30.0 28.6 917695-1 12 27.5 32.5 31.1 917696-1 917696-2 13 30.0 35.0 33.6 917697-1 917697-2 note: all part numbers are rohs compliant. plug housings (for receptacle contacts) 2 to 13 positions material ul94v-0, 6/6 nylon, color (see chart) related product data receptacle contact part no. 917684-1 (26-22 awg) 917683-1 (22-20 awg) double lock plate page 12 mating cap housings page 14 mating post headers pages 15-16 plug housing part number dimensions
14 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 2.5 mm signal double lock (2.5 sdl) connectors (wire-to-wire) amp soft shell pin and socket connectors 2.5 mm signal double lock .098 [2.50] centerline high density cap housings (for tab contacts) 2 to 10 positions material ul94v-0, 6/6 nylon, color (see chart) related product data tab contact part no. 917765-1 (26-22 awg) 917764-1 (22-20 awg) double lock plate page 12 mating plug housings page 13 section x-x section x-x no. of pos. ab natural red yellow blue black 2 02.5 08.1 316086-1 316086-2 316086-4 316086-6 316086-9 3 05.0 10.6 316087-1 316087-4 316087-9 4 07.5 13.1 316088-1 316088-2 306088-4 316088-9 5 10.0 15.6 316089-1 316089-2 6 12.5 18.1 316090-1 7 15.0 20.6 316091-1 316091-9 8 17.5 23.1 316092-1 10 22.5 28.1 316094-1 316094-4 note: all part numbers are rohs compliant. dimensions cap housing part number note: dimensions shown are metric.
15 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 2.5 mm signal double lock (2.5 sdl) connectors (wire-to-wire) (continued) amp soft shell pin and socket connectors 2.5 mm signal double lock .098 [2.50] centerline high density 2 pos. 3 to 13 pos. section x-x section x-x no. of (qty.) pos. ab natural red yellow blue black natural red yellow 2 02.5 07.5 -917780-1 *1 -917780-2 *1 -917780-9 *1 -917894-1 *3 (900) 3 05.0 10.0 -917781-1 *1 -917781-2 *1 -917781-9 *1 -917895-1 *4  -917895-2 (900) 4 07.5 12.5 -917782-1 *1 -917782-2 *1 -917782-4 *1 -917782-9 *1  -917896-1 (450) 5 10.0 15.0 -917783-1 *1 -917783-2 *1  -917783-6 -917897-1  -917897-2 (450) 6 12.5 17.5 -917784-1 *1 -917784-2 *1 -917784-9 *1  -917898-1 (450) 7 15.0 20.0 -917785-1 *1 -917785-2 -917785-4 *1 -917899-1 *5 3-917899-2 *6  -917899-4 (450) 8 17.5 22.5 -917786-1 *1 -917786-6 *  -917900-1 (450) 9 20.0 25.0 -917787-1 *1  -917787-2 10 22.5 27.5 -917788-1 *1 11 25.0 30.0 -917789-1 *1 12 27.5 32.5 -917790-1 *1  -917790-2 13 30.0 35.0 -917791-1 *1  -917791-2 *1 leave the  blank, meaning it is with the boss. enter 2 meaning it is without the boss. *2 leave the  blank, meaning it is with the boss and the kink. enter 1 meaning it is without the boss and the kink. enter 2 meaning it is with the boss and with the kink. *3 the blue housing 917894-6 is also available. *4 the blue housing 917895-6 and the black housing 917895-9 are also available. *5 leave the  blank, meaning it is without the boss. enter 3 meaning it is with the boss. *6 it is without the boss. vertical post headers (for pc board mount) standard-profile type material and finish header housings ul94v-0, 6/6 nylon, glass filled, color (see chart) post contact pre-tinned copper alloy related product data mating plug housings page 13 designs of 5 pos. to 8 pos. header housings are slightly different, please request the drawings. loose piece dimensions radial tape-mounted post header part number note: all part numbers are rohs compliant. note: dimensions shown are metric.
16 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 2.5 mm signal double lock (2.5 sdl) connectors (wire-to-wire) (continued) amp soft shell pin and socket connectors 2.5 mm signal double lock .098 [2.50] centerline high density 2 pos. 3 to 13 pos. section x-x section x-x designs of 5 pos. to 8 pos. header housings are slightly different, please request the drawings. vertical post headers (for pc board mount) high-profile type material and finish header housing ul94v-0, 6/6 nylon, glass filled, color (see chart) post contact pre-tinned copper alloy no. of (qty.) pos. ab natural red yellow green blue black natural 2 02.5 07.5 -917722-1 *1 -917722-2 *1 -917722-4 *1 -917722-5 *1 -917722-6 *1 -917722-9 *1 316221-1 (900) *2 3 05.0 10.0 -917723-1 *1 316222-1 (900) 4 07.5 12.5 -917724-1 *1 316223-1 (450) 5 10.0 15.0 -917725-1 *1 316224-1 (450) 6 12.5 17.5 -917726-1 *1 -917726-4 *1 -917726-6 *1 316225-1 (450) 7 15.0 20.0 -917727-1 *1 316226-1 (450) 8 17.5 22.5 -917728-1 *1 316227-1 (450) 9 20.0 25.0 -917729-1 *1 10 22.5 27.5 -917730-1 *1 11 25.0 30.0 -917731-1 *1 12 27.5 32.5 -917732-1 *1 13 30.0 35.0 -917733-1 *1 *1 leave the  blank, meaning it is with the boss. enter 2 meaning it is without the boss. *2 the red housing 316221-2 and the yellow housing 316221-4 and the green housing 316221-5 and the blue housing 316221-6 and the black housing 316221-9 are also available. note: all part numbers are rohs compliant. loose piece dimensions radial tape- mounted post header part number note: dimensions shown are metric. related product data mating plug housings page 13
17 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 micro mate-n-lok 3 mm connector system amp soft shell pin and socket connectors high density micro mate-n-lok 3 mm connector system .118 [3.00] centerline product facts  wire-to-wire and wire-to- board pin and receptacle connector system  contacts are on 3 mm [.118] centerline spacing  2-12 contact positions C single row  2-24 contact positions C dual row  panel mount or free-hanging wire-to-wire configurations  dual beam contact design for reliable interconnection  contacts accept 24-20 [0.2-0.6] and 30-26 [0.05-0.15] awg wire with insulation diameter of .060 [1.52] maximum  contacts available in strip form or loose piece  pcb mount pin header assemblies in both vertical and right-angle styles  surface mount or through- hole pcb pin header attachment  pcb headers are ir reflow process compatible  recognized under the component program of underwriters laboratories inc. to us and canadian standards, file no. e28476  passed tests for vde under registration number 40005280/continuous surveillance the micro mate-n-lok 3 mm connector system is a wire-to-wire and wire-to- board connector system with contacts on a 3 mm [.118] centerline. both sin- gle-row and dual-row con- figurations are available. crimp, snap-in pin and receptacle contacts are used to terminate 24-20 [0.2-0.6] and 30-26 [0.05- 0.15] awg wire. plug and receptacle housings allow wire-to-wire and wire-to- panel configurations. header assemblies for wire- to-board interconnections include vertical and right- angle components. these ir reflow process compati- ble headers are available in through-hole and surface mount configurations. typical uses of the micro mate-n-lok 3 mm connector system include the appliance, instrumenta- tion, industrial machinery, home equipment, and security system industries. technical documents application specification 114-13000 micro mate-n-lok connectors product specification 108-1836 3 mm micro mate-n-lok connector performance characteristics voltage rating 250 vac current rating 5 amp max. on 20 awg wire contact resistance 20 milliohms max. final dielectric withstanding voltage 1500 vac insulation resistance 1000 megohms min. operating temperature -40c to +105c mating force 1.5lb [6.67n] max per contact cus ?
18 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 micro mate-n-lok 3 mm connector system (continued) amp soft shell pin and socket connectors micro mate-n-lok 3 mm connector system .118 [3.00] centerline high density ambient temperature - centigrade maximum operating temperature 0 1 2 3 4 5 6 7 80 90 100 110 07 0 60 50 40 3020 10 to determine acceptable current carrying capacity for connector size and wire gage indicated, use the multiplication factor from the chart above and multiply it times the base rated current at the maximum ambient operating tempera- ture shown in the current rating figure. multiplication factor number of wire size (awg) circuit positions 28 20 2 to 6 0.40 1 8 to 20 0.40 0.85 22 to 24 0.36 0.85 connector application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-21 crimp, snap-in contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 receptacle housings single row . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 dual row . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 plug housings single row, free-hanging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 single row, panel mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 dual row, free-hanging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 dual row, panel mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 vertical header assemblies low profile receptacle housings, right angle surface mount housings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 single row, through-hole, with retention feature on soldertail and polarization feature to pcb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 single row, through-hole, with metal through-hole hold-down . . . . . . . . . . . . . . . . . . . 31 single row, surface mount, with metal through-hole hold-down . . . . . . . . . . . . . . . . . . 32 single row, surface mount, with surface mount hold-down . . . . . . . . . . . . . . . . . . . . . . 33 dual row, through-hole, with retention feature on soldertail . . . . . . . . . . . . . . . . . . . . . 34 dual row, through-hole, with retention feature on soldertail and metal through-hole hold-down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 dual row, surface mount, with metal through-hole hold-down. . . . . . . . . . . . . . . . . . . . 36 dual row, surface mount, with surface mount hold-down . . . . . . . . . . . . . . . . . . . . . . . . 37 right-angle header assemblies single row, through-hole, with metal through-hole hold-down . . . . . . . . . . . . . . . . . . . 38 single row, through-hole, with plastic boardlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 single row, surface mount, with metal through-hole hold-down . . . . . . . . . . . . . . . . . . 40 single row, surface mount, with surface mount hold-down . . . . . . . . . . . . . . . . . . . . . . 41 single row, surface mount, with plastic boardlock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 dual row, through-hole, with metal through-hole hold-down . . . . . . . . . . . . . . . . . . . . 43 dual row, through-hole, with plastic boardlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 dual row, surface mount, with metal through-hole hold-down. . . . . . . . . . . . . . . . . . . . 45 dual row, surface mount, with plastic boardlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 dual row, surface mount, with surface mount hold-down . . . . . . . . . . . . . . . . . . . . . . . . 47 current rating verification for 30?c maximum temperature rise 100% energized
19 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 micro mate-n-lok 3 mm connector system (continued) amp soft shell pin and socket connectors high density micro mate-n-lok 3 mm connector system .118 [3.00] centerline connector application wire-to-wire and wire-to-panel single row receptacle contact housing plug contact housing   -79 4606-   ,   -7 94607-   ,   -7 94610-   ,   -7 94611-   pag e 22   -14450 22-   page 23   -79 4608-   ,   -79 4609-   ,   -79 4612-   ,   -794 613-   pag e 22 free-hanging   -1445 049-   pag e 25 panel mount   -1445 048-   pag e 26 dual row receptacle contact housing plug contact housing   -794 606-   ,   -794 607-   ,   -7946 10-   ,   -7 94611-   page 22   -794617-   page 2 4   -79 4608-   ,   -79 4609-   ,   -79 4612-   ,   -794 613-   pag e 22 free-hanging   -7946 16-   pag e 27 panel mount   -7946 15-   pag e 28
header 20 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 micro mate-n-lok 3 mm connector system (continued) amp soft shell pin and socket connectors micro mate-n-lok 3 mm connector system .118 [3.00] centerline high density connector application wire-to-pcb single row receptacle contact housing   -7 94606-   ,   -79 4607-   ,   -79 4610-   ,   -794 611-   (page 22 )   -1445022-   (page 23) vertical through-hole, with retention feature on soldertail and polarization feature to pcb   -1445050-   ,   -1445084-   ,   -1445093-   (page 30) vertical through-hole, with metal through-hole hold-down   -1445051-   ,   -1445085-   ,   -1445094-   (page 31) low profile, single row   -2029030-   ,   -2029102-   (page 29) vertical surface mount, with metal through-hole hold-down   -1445052-   ,   -1445086-   ,   -1445095-   (page 32) vertical surface mount, with surface mount hold-down   -1445053-   ,   -1445087-   ,   -1445096-   (page 33) right-angle, through-hole, with metal through-hole hold-down   -1445054-   ,   -1445088-   ,   -1445097-   (page 38) right-angle, through-hole, with plastic boardlock   -1445055-   ,   -1445089-   ,   -1445098-   (page 39) right-angle, surface mount, with metal through-hole hold-down   -1445056-   ,   -1445090-   ,   -1445099-   (page 40) right-angle, surface mount, with surface mount hold-down   -1445057-   ,   -1445091-   ,   -1445100-   (page 41) right-angle, surface mount, and plastic boardlock   -1445058-   ,   -1445092-   ,   -1445101-   (page 42)   -7946 06-   ,   -79 4607-   ,   -79 4610-   ,   -794 611-   (page 29 )   -202 904 7-   ,   -202910 2-   ,   -2029 030-   ,   -2029104-   , (page 29) low profile, single row
21 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 micro mate-n-lok 3 mm connector system (continued) amp soft shell pin and socket connectors high density micro mate-n-lok 3 mm connector system .118 [3.00] centerline connector application wire-to-pcb dual row receptacle contact housing header   -7946 06-   ,   -794607-   ,   -79461 0-   ,   -7 94611-   (pag e 22}   -794617-   (page 24) vertical through-hole, with retention feature on soldertail and optional metal through-hole hold-down   -794630-   ,   -794631-   ,   -794632-   , (page 34)   -794680-   ,   -794681-   ,   -794682-   (page 35) vertical surface mount, with metal through-hole hold-down   -794633-   ,   -794634-   ,   -794635-   (page 36) vertical surface mount, with surface mount hold-down   -794636-   ,   -794637-   ,   -794638-   (page 37) right-angle, through-hole, with metal through-hole hold-down   -794677-   ,   -794678-   ,   -794679-   (page 43) right-angle, through-hole, with plastic boardlock   -794618-   ,   -794619-   ,   -794620-   (page 44) right-angle, surface mount, with metal through-hole hold-down   -794624-   ,   -794625-   ,   -794626-   (page 45) right-angle, surface mount, with plastic boardlock   -794621-   ,   -794622-   ,   -794623-   (page 46) right-angle, surface mount, with surface mount hold-down   -794627-   ,   -794628-   ,   -794629-   (page 47)
22 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 micro mate-n-lok 3 mm connector system (continued) amp soft shell pin and socket connectors micro mate-n-lok 3 mm connector system .118 [3.00] centerline high density crimp, snap-in contacts material and finish receptacle phosphor bronze plug brass plating a .000100 (.000254) minimum bright tin entire stock over .000050 (.000127) minimum nickel entire stock plating b .000015 (.000038) minimum gold in localized gold plate area. .000100 (.000254) minimum bright tin in localized tin plate area, both over .000050 (.000127) minimum nickel on entire stock plating c .000030 (.000076) minimum gold in localized gold plate area. .000100 (.000254) minimum bright tin in localized tin plate area, both over .000050 (.000127) minimum nickel on entire stock related product data connectors used with: receptacle contacts used with receptacle housings pages 23-24 plug contacts used with plug housings pages 25-28 application tooling pages 207-210 contact extraction tools part number 843996-6 for receptacle contacts part number 1586344-1 for plug contacts receptacle contacts wire size contact part numbers tooling part numbers range ins. dia. finish strip loose awg [mm 2 ] range form piece applicator hand tool 20-24 .035 - .060 plating a 794606-1 794610-1 0.50 - 0.20 0.89-1.52 plating b 1-794606-1 1-794610-1 680893-   * 91501- 1 plating c 1-794606-2 1-794610-2 26-30 .035 - .060 plating a 794607-1 794611-1 0.12 - 0.05 0.89-1.52 plating b 1-794607-1 1-794611-1 680894-   * 91502- 1 plating c 1-794607-2 1-794611-2 *1=ampomator cls machine, 2=amp-o-lectric model k terminator, 3=amp-o-lectric model g terminator note: all part numbers are rohs compliant. plug contacts wire size contact part numbers tooling part numbers range ins. dia. finish strip loose awg [mm 2 ] range form piece applicator hand tool 20-24 .035 - .060 plating a 1-794608-0 1-794612-0 0.50 - 0.20 0.89-1.52 plating b 1-794608-1 1-794612-1 1385194-   * 91501- 1 plating c 1-794608-2 1-794612-2 26-30 .035 - .060 plating a 1-794609-0 1-794613-0 0.12 -0.05 0.89-1.52 plating b 1-794609-1 1-794613-1 1385377-   * 91502- 1 plating c 1-794609-2 1-794613-2 *1=ampomator cls machine, 2=amp-o-lectric model k terminator, 3=amp-o-lectric model g terminator note: all part numbers are rohs compliant. .489 [12.17] ref. .541 [13.73] ref.
23 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 micro mate-n-lok 3 mm connector system (continued) amp soft shell pin and socket connectors high density micro mate-n-lok 3 mm connector system .118 [3.00] centerline receptacle housings single row material nylon, black flammability ratingul 94v-0 related product data contacts: receptacle contactspage 22 mateable housings and headers: single row plug housings pages 25-26 single row vertical pin header assembliespages 30-37 single row right-angle pin header assembliespages 38-47 number dimension part of circuits a numbers 2 .276 1445022-2 7.00 3 .394 1445022-3 10.00 4 .512 1445022-4 13.00 5 .630 1445022-5 16.00 6 .748 1445022-6 19.00 7 .866 1445022-7 22.00 8 .984 1445022-8 25.00 9 1.102 1445022-9 28.00 10 1.220 1-1445022-0 31.00 11 1.339 1-1445022-1 34.00 12 1.457 1-1445022-2 37.00 note: all part numbers are rohs compliant. .118 [3.00] typ. .152 [3.86] .342 [8.70] .251 [6.37] .553 [14.04] a
24 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 micro mate-n-lok 3 mm connector system (continued) amp soft shell pin and socket connectors micro mate-n-lok 3 mm connector system .118 [3.00] centerline high density receptacle housings (continued) dual row material nylon, black flammability ratingul 94v-0 related product data contacts: receptacle contactspage 22 mateable housings and headers: dual row plug housingspages 27-28 dual row vertical pin header assembliespages 34-37 dual row right-angle pin header assembliespages 43-47 number dimension part of circuits a numbers 2 .157 794617-2 4.00 4 .276 794617-4 7.00 6 .394 794617-6 10.00 8 .512 794617-8 13.00 10 .630 1-794617-0 16.00 12 .748 1-794617-2 19.00 14 .866 1-794617-4 22.00 16 .984 1-794617-6 25.00 18 1.102 1-794617-8 28.00 20 1.220 2-794617-0 31.00 22 1.339 2-794617-2 34.00 24 1.457 2-794617-4 37.00 note: all part numbers are rohs compliant. .118 [3.00] typ. .270 [6.86] .118 [3.00] a .461 [11.70] .251 [6.37] .553 [14.04]
25 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 micro mate-n-lok 3 mm connector system (continued) amp soft shell pin and socket connectors high density micro mate-n-lok 3 mm connector system .118 [3.00] centerline plug housings single row, free-hanging material nylon, black flammability ratingul 94v-0 related product data contacts: plug contactspage 22 mateable housings: single row receptacle housings page 23 number dimension part of circuits a numbers 2 .270 1445049-2 6.85 3 .388 1445049-3 9.85 4 .506 1445049-4 12.85 5 .624 1445049-5 15.85 6 .742 1445049-6 18.85 7 .860 1445049-7 21.85 8 .978 1445049-8 24.85 9 1.096 1445049-9 27.85 10 1.215 1-1445049-0 30.85 11 1.333 1-1445049-1 33.85 12 1.451 1-1445049-2 36.85 note: all part numbers are rohs compliant. .118 [3.00] typ. .665 [16.89] .152 [3.86] .335 [8.50] a
26 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 micro mate-n-lok 3 mm connector system (continued) amp soft shell pin and socket connectors micro mate-n-lok 3 mm connector system .118 [3.00] centerline high density plug housings (continued) single row, panel mount material nylon, black flammability ratingul 94v-0 related product data contacts: plug contactspage 22 mateable housings: single row receptacle housings page 23 number dimensions part of circuits abc numbers 2 .270 .283 .428 1445048-2 6.85 7.20 10.88 3 .388 .402 .546 1445048-3 9.85 10.20 13.88 4 .506 .520 .665 1445048-4 12.85 13.20 16.88 5 .624 .638 .783 1445048-5 15.85 16.20 19.88 6 .742 .756 .901 1445048-6 18.85 19.20 22.88 7 .860 .874 1.019 1445048-7 21.85 22.20 25.88 8 .978 .992 1.137 1445048-8 24.85 25.20 28.88 9 1.096 1.110 1.255 1445048-9 27.85 28.20 31.88 10 1.215 1.228 1.373 1-1445048-0 30.85 31.20 34.88 11 1.333 1.346 1.491 1-1445048-1 33.85 34.20 37.88 12 1.451 1.465 1.609 1-1445048-2 36.85 37.20 40.88 *recommended panel thickness .062-.091 [1.57-2.30]. always consult customer drawing for panel cutout dimensions. note: all part numbers are rohs compliant. .118 [3.00] ref. c b .120 [3.05] .125 [3.18] .166 [4.21] .217 [5.51] .665 [16.89] .335 [8.50] .152 [3.86] recommended panel cutout* a
27 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 micro mate-n-lok 3 mm connector system (continued) amp soft shell pin and socket connectors high density micro mate-n-lok 3 mm connector system .118 [3.00] centerline plug housings (continued) dual row, free-hanging material nylon, black flammability ratingul 94v-0 related product data contacts: plug contactspage 22 mateable housings: dual row receptacle housings page 24 number dimension part of circuits a numbers 2 .157 794616-2 3.85 4 .276 794616-4 6.85 6 .394 794616-6 9.85 8 .512 794616-8 12.85 10 .630 1-794616-0 15.85 12 .748 1-794616-2 18.85 14 .866 1-794616-4 21.85 16 .984 1-794616-6 24.85 18 1.102 1-794616-8 27.85 20 1.220 2-794616-0 30.85 22 1.339 2-794616-2 33.85 24 1.457 2-794616-4 36.85 note: all part numbers are rohs compliant. .118 [3.00] ref. .665 [16.89] .270 [6.86] .118 [3.00] .335 [8.50] a
28 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 micro mate-n-lok 3 mm connector system (continued) amp soft shell pin and socket connectors micro mate-n-lok 3 mm connector system .118 [3.00] centerline high density plug housings (continued) dual row, panel mount material nylon, black flammability ratingul 94v-0 related product data contacts: plug contactspage 22 mateable housings: dual row receptacle housings page 24 number dimensions part of circuits abc numbers 2 .157 .165 .310 794615-2 3.85 4.20 7.88 4 .276 .285 .428 794615-4 6.85 7.20 10.88 6 .394 .402 .546 794615-6 9.85 10.20 13.88 8 .512 .520 .665 794615-8 12.85 13.20 16.88 10 .630 .638 .783 1-794615-0 15.85 16.20 19.88 12 .748 .756 .901 1-794615-2 18.85 19.20 22.88 14 .866 .874 1.019 1-794615-4 21.85 22.20 25.88 16 .984 .992 1.137 1-794615-6 24.85 25.20 28.88 18 1.102 1.110 1.255 1-794615-8 27.85 28.20 31.88 20 1.220 1.228 1.373 2-794615-0 30.85 31.20 34.88 22 1.339 1.346 1.491 2-794615-2 33.85 34.20 37.88 24 1.457 1.469 1.609 2-794615-4 36.85 37.20 40.88 *recommended panel thickness .062-.091 [1.57-2.30]. always consult customer drawing for panel cutout dimensions. note: all part numbers are rohs compliant. .118 [3.00] ref. b c .160 [4.06] .078 [1.98] .280 [7.11] .343 [8.71] .270 [6.86] .665 [16.89] .335 [8.50] recommended panel cutout* a
29 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 micro mate-n-lok 3 mm connector system (continued) amp soft shell pin and socket connectors high density micro mate-n-lok 3 mm connector system .118 [3.00] centerline new: low profile low profile receptacle housings material nylon, black flammability ratingv0 low profile right angle surface mount housings material hight temp nylon, black flammability ratingv0 contacts: brass plating a .0001100 (.00254) minimum tin over .000050 [0.00127] minimum nickel positions color dimension a part numbers 2 black .276 2029047-2 7 3 black .394 2029047-3 10 4 black .512 2029047-4 13 2 natural .276 2029102-2 7 3 natural .394 2029102-3 10 4 natural .512 2029102-4 13 dimensions part positions color abc numbers 2 black .394 .410 .118 2029030-2 10 10.4 3 3 black .512 .528 .263 2029030-3 13 13.4 6 4 black .630 .646 .354 2029030-4 16 16.4 9 2 natural .394 .410 .118 2029104-2 10 10.4 3 3 natural .512 .52 .263 2029104-3 13 13.4 6 4 natural .630 .646 .354 2029104-4 16 16.4 9 note: less than 4.7mm in vertical board surface height required! .118 [3.00] .152 [3.86] .250 [6.37] a a b c .118 [3.00] .025 [0.64] .152 [3.86] .020 [0.51] .439 [11.16] .216 [5.48] .143 [3.635] .050 .003 [1.27 0.08] typ. .118 [3.00] typ. .115 .003 [2.92 0.08]
30 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 pagehead_12_helvcdbd (continued) amp soft shell pin and socket connectors micro mate-n-lok 3 mm connector system .118 [3.00] centerline high density catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 micro mate-n-lok 3 mm connector system (continued) vertical header assemblies single row, through-hole, with retention feature on soldertail and polarization feature to pcb material and finish housing high temperature nylon, black flammability rating ul 94v-0 contacts brass plating a .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel plating b .000015 [0.00038] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel plating c .000030 [0.00076] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel related product data mateable housings: single row receptacle housings page 23 number of dimensions header part numbers mates with circuits abc receptacle housing plating a plating b plating c part number 2 .276 .360 .118 2-1445050-2 2-1445084-2 2-1445093-2 1445022-2 7.00 9.14 3.00 3 .394 .478 .236 2-1445050-3 2-1445084-3 2-1445093-3 1445022-3 10.00 12.14 6.00 4 .512 .596 .354 2-1445050-4 2-1445084-4 2-1445093-4 1445022-4 13.00 15.14 9.00 5 .630 .714 .472 2-1445050-5 2-1445084-5 2-1445093-5 1445022-5 16.00 18.14 12.00 6 .748 .832 .591 2-1445050-6 2-1445084-6 2-1445093-6 1445022-6 19.00 21.14 15.00 7 .866 .950 .709 2-1445050-7 2-1445084-7 2-1445093-7 1445022-7 22.00 24.14 18.00 8 .984 1.069 .827 2-1445050-8 2-1445084-8 2-1445093-8 1445022-8 25.00 27.14 21.00 9 1.102 1.187 .945 2-1445050-9 2-1445084-9 3-1445093-9 1445022-9 28.00 30.14 24.00 10 1.220 1.304 1.063 3-1445050-0 3-1445084-0 3-1445093-0 1-1445022-0 31.00 33.14 27.00 11 1.339 1.423 1.181 3-1445050-1 3-1445084-1 3-1445093-1 1-1445022-1 34.00 36.14 30.00 12 1.457 1.541 1.299 3-1445050-2 3-1445084-2 3-1445093-2 1-1445022-2 37.00 39.14 33.00 *recommended pc board thickness .062 [1.57]. always consult customer drawing for pc board layout dimensions. note: all part numbers are rohs compliant. .118 [3.00] typ. .118 [3.00] typ. .118 [3.00] .031 [0.80] dia. ref. .040 [1.02] dia. typ. .050 [1.27] dia. 2 plc. .364 [9.24] ref. .125 [3.18] ref. b c .051 [1.30] .152 [3.86] .077 [1.96] .020 [0.51] circuit 1 circuit 1 recommended pc board layout* a
31 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 pagehead_12_helvcdbd (continued) amp soft shell pin and socket connectors high density micro mate-n-lok 3 mm connector system .118 [3.00] centerline micro mate-n-lok 3 mm connector system (continued) vertical header assemblies (continued) single row, through-hole, with metal through-hole hold-down material and finish housing high temperature nylon, black flammability rating ul 94v-0 contacts brass plating a .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel plating b .000015 [0.00038] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel plating c .000030 [0.00076] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel hold-downs phosphor bronze, .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel related product data mateable housings: single row receptacle housing page 23 number of dimensions header part numbers mates with circuits abc receptacle housing plating a plating b plating c part number 2 .399 .293 .118 2-1445051-2 2-1445085-2 2-1445094-2 1445022-2 10.14 7.43 3.00 3 .517 .411 .236 2-1445051-3 2-1445085-3 2-1445094-3 1445022-3 13.14 10.43 6.00 4 .635 .529 .354 2-1445051-4 2-1445085-4 2-1445094-4 1445022-4 16.14 13.43 9.00 5 .754 .647 .472 2-1445051-5 2-1445085-5 2-1445094-5 1445022-5 19.14 16.43 12.00 6 .871 .765 .591 2-1445051-6 2-1445085-6 2-1445094-6 1445022-6 22.14 19.43 15.00 7 .990 .883 .709 2-1445051-7 2-1445085-7 2-1445094-7 1445022-7 25.14 22.43 18.00 8 1.108 1.001 .827 2-1445051-8 2-1445085-8 2-1445094-8 1445022-8 28.14 25.43 21.00 9 1.226 1.119 .945 2-1445051-9 2-1445085-9 2-1445094-9 1445022-9 31.14 28.43 24.00 10 1.344 1.237 1.063 3-1445051-0 3-1445085-0 3-1445094-0 1-1445022-0 34.14 31.43 27.00 11 1.462 1.356 1.181 3-1445051-1 3-1445085-1 3-1445094-1 1-1445022-1 37.14 34.43 30.00 12 1.580 1.474 1.299 3-1445051-2 3-1445085-2 3-1445094-2 1-1445022-2 40.14 37.43 33.00 *recommended pc board thickness .062 [1.57]. always consult customer drawing for pc board layout dimensions. note: all part numbers are rohs compliant. .118 [3.00] ref. .118 [3.00] typ. .040 [1.02] dia. typ. .095 dia. [2.41] 2 plc. .364 [9.24] ref. .125 [3.18] ref. b c .051 [1.30] .152 [3.86] .085 [2.15] .020 [0.51] hold-down circuit 1 contact recommended pc board layout* a
32 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 pagehead_12_helvcdbd (continued) amp soft shell pin and socket connectors micro mate-n-lok 3 mm connector system .118 [3.00] centerline high density catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 micro mate-n-lok 3 mm connector system (continued) vertical header assemblies (continued) single row, surface mount, with metal through-hole hold-down material and finish housing high temperature nylon, black flammability rating ul 94v-0 contacts brass plating a .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel plating b .000015 [0.00038] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel plating c .000030 [0.00076] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel hold-downs phosphor bronze, .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel related product data mateable housings: single row receptacle housing page 23 number of dimensions header part numbers mates with circuits abc receptacle housing plating a plating b plating c part number 2 .394 .293 .118 2-1445052-2 2-1445086-2 2-1445095-2 1445022-2 10.00 7.43 3.00 3 .512 .411 .236 2-1445052-3 2-1445086-3 2-1445095-3 1445022-3 13.00 10.43 6.00 4 .630 .529 .354 2-1445052-4 2-1445086-4 2-1445095-4 1445022-4 16.00 13.43 9.00 5 .748 .647 .472 2-1445052-5 2-1445086-5 2-1445095-5 1445022-5 19.00 16.43 12.00 6 .866 .765 .591 2-1445052-6 2-1445086-6 2-1445095-6 1445022-6 22.00 19.43 15.00 7 .984 .883 .709 2-1445052-7 2-1445086-7 2-1445095-7 1445022-7 25.00 22.43 18.00 8 1.102 1.001 .827 2-1445052-8 2-1445086-8 2-1445095-8 1445022-8 28.00 25.43 21.00 9 1.220 1.119 .945 2-1445052-9 2-1445086-9 2-1445095-9 1445022-9 31.00 28.43 24.00 10 1.339 1.237 1.063 3-1445052-0 3-1445086-0 3-1445095-0 1-1445022-0 34.00 31.43 27.00 11 1.457 1.356 1.181 3-1445052-1 3-1445086-1 3-1445095-1 1-1445022-1 37.00 34.43 30.00 12 1.575 1.474 1.299 3-1445052-2 3-1445086-2 3-1445095-2 1-1445022-2 40.00 37.43 33.00 *recommended pc board thickness .062 [1.57]. always consult customer drawing for pc board layout dimensions. note: all part numbers are rohs compliant. .118 [3.00] ref. .118 [3.00] typ. .010 [0.25] .095 [2.41] dia. 2 plc. .236 [6.00] dia. .364 [9.24] ref. .050 [1.27] typ. .100 [2.54] .113 [2.88] ref. b c a .051 [1.30] .152 [3.86] .126 [3.20] .085 [2.15] .020 [0.51] contact circuit 1 circuit 1 hold-down .156 [3.97] ref. recommended pc board layout*
33 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 pagehead_12_helvcdbd (continued) amp soft shell pin and socket connectors high density micro mate-n-lok 3 mm connector system .118 [3.00] centerline micro mate-n-lok 3 mm connector system (continued) vertical header assemblies (continued) single row, surface mount, with surface mount hold-down material and finish housing high temperature nylon, black flammability rating ul 94v-0 contacts brass plating a .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel plating b .000015 [0.00038] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel plating c .000030 [0.00076] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel hold-downs phosphor bronze, .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel related product data mateable housings: single row receptacle housing page 23 number of dimensions header part numbers mates with circuits abc receptacle housing plating a plating b plating c part number 2 .394 .410 .118 2-1445053-2 2-1445087-2 2-1445096-2 1445022-2 10.00 10.41 3.00 3 .512 .528 .236 2-1445053-3 2-1445087-3 2-1445096-3 1445022-3 13.00 13.41 6.00 4 .630 .646 .354 2-1445053-4 2-1445087-4 2-1445096-4 1445022-4 16.00 16.41 9.00 5 .748 .765 .472 2-1445053-5 2-1445087-5 2-1445096-5 1445022-5 19.00 19.41 12.00 6 .866 .882 .591 2-1445053-6 2-1445087-6 2-1445096-6 1445022-6 22.00 22.41 15.00 7 .984 1.001 .709 2-1445053-7 2-1445087-7 2-1445096-7 1445022-7 25.00 25.41 18.00 8 1.102 1.119 .827 2-1445053-8 2-1445087-8 2-1445096-8 1445022-8 28.00 28.41 21.00 9 1.220 1.237 .945 2-1445053-9 2-1445087-9 2-1445096-9 1445022-9 31.00 31.41 24.00 10 1.339 1.355 1.063 3-1445053-0 3-1445087-0 3-1445096-0 1-1445022-0 34.00 34.41 27.00 11 1.457 1.473 1.181 3-1445053-1 3-1445087-1 3-1445096-1 1-1445022-1 37.00 37.41 30.00 12 1.575 1.591 1.299 3-1445053-2 3-1445087-2 3-1445096-2 1-1445022-2 40.00 40.41 33.00 *always consult customer drawing for pc board layout dimensions. note: all part numbers are rohs compliant. .118 [3.00] ref. .118 3.00 typ. .135.003 [3.430.08] 2 plc. .065.003 [1.650.08] 2 plc. .236 [6.00] dia. .364 [9.24] ref. .050.003 [1.270.08] typ. .100.003 [2.540.08] c b a .051 [1.30] .152 [3.86] .126 [3.20] .143 [3.635] .020 [0.51] contact circuit 1 circuit 1 hold-down .156 [3.97] ref. recommended pc board layout*
34 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 pagehead_12_helvcdbd (continued) amp soft shell pin and socket connectors micro mate-n-lok 3 mm connector system .118 [3.00] centerline high density catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 micro mate-n-lok 3 mm connector system (continued) vertical header assemblies (continued) dual row, through-hole, with retention feature on soldertail material and finish housing high temperature nylon, black flammability rating ul 94v-0 contacts brass plating a .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel plating b .000015 [0.00038] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel plating c .000030 [0.00076] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel hold-downs phosphor bronze, .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel related product data mateable housings: dual row receptacle housingpage 24 number of dimensions header part numbers mates with circuits ab receptacle housing plating a plating b plating c part number 2 .276 3-794630-2 3-794631-2 3-794632-2 794617-2 7.00 4 .394 .118 3-794630-4 3-794631-4 3-794632-4 794617-4 10.00 3.00 6 .512 .236 3-794630-6 3-794631-6 3-794632-6 794617-6 13.00 6.00 8 .630 .354 3-794630-8 3-794631-8 3-794632-8 794617-8 16.00 9.00 10 .748 .472 4-794630-0 4-794631-0 4-794632-0 1-794617-0 19.00 12.00 12 .866 .591 4-794630-2 4-794631-2 4-794632-2 1-794617-2 22.00 15.00 14 .984 .709 4-794630-4 4-794631-4 4-794632-4 1-794617-4 25.00 18.00 16 1.102 .827 4-794630-6 4-794631-6 4-794632-6 1-794617-6 28.00 21.00 18 1.220 .945 4-794630-8 4-794631-8 4-794632-8 1-794617-8 31.00 24.00 20 1.339 1.063 5-794630-0 5-794631-0 5-794632-0 2-794617-0 34.00 27.00 22 1.457 1.181 5-794630-2 5-794631-2 5-794632-2 2-794617-2 37.00 30.00 24 1.575 1.299 5-794630-4 5-794631-4 5-794632-4 2-794617-4 40.00 33.00 *recommended pc board thickness .062 [1.57]. always consult customer drawing for pc board layout dimensions. note: all part numbers are rohs compliant. .118 [3.00] .118 [3.00] .118 [3.00] typ. .118 [3.00] .138 [3.50] min. .079 [2.00] min. .040 [1.02] dia. typ. .364 [9.24] .125 [3.18] b a retention feature located on end contacts only 4 plc. ref. .270 [6.86] .341 [8.67] recommended pc board layout* section z-z z z
35 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 pagehead_12_helvcdbd (continued) amp soft shell pin and socket connectors high density micro mate-n-lok 3 mm connector system .118 [3.00] centerline micro mate-n-lok 3 mm connector system (continued) vertical header assemblies (continued) dual row, through-hole, with retention feature on soldertail and metal through-hole hold-down material and finish housing high temperature nylon, black flammability rating ul 94v-0 contacts brass plating a .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel plating b .000015 [0.00038] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel plating c .000030 [0.00076] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel hold-downs phosphor bronze, .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel related product data mateable housings: dual row receptacle housingpage 24 number of dimensions header part numbers mates with circuits abc receptacle housing plating a plating b plating c part number 2 .276 .169 3-794680-2 3-794681-2 3-794682-2 794617-2 7.00 4.30 4 .394 .118 .287 3-794680-4 3-794681-4 3-794682-4 794617-4 10.00 3.00 7.30 6 .512 .236 .406 3-794680-6 3-794681-6 3-794682-6 794617-6 13.00 6.00 10.30 8 .630 .354 .524 3-794680-8 3-794681-8 3-794682-8 794617-8 16.00 9.00 13.30 10 .748 .472 .642 4-794680-0 4-794681-0 4-794682-0 1-794617-0 19.00 12.00 16.30 12 .866 .591 .760 4-794680-2 4-794681-2 4-794682-2 1-794617-2 22.00 15.00 19.30 14 .984 .709 .878 4-794680-4 4-794681-4 4-794682-4 1-794617-4 25.00 18.00 22.30 16 1.102 .827 .996 4-794680-6 4-794681-6 4-794682-6 1-794617-6 28.00 21.00 25.30 18 1.220 .945 1.114 4-794680-8 4-794681-8 4-794682-8 1-794617-8 31.00 24.00 28.30 20 1.339 1.063 1.232 5-794680-0 5-794681-0 5-794682-0 2-794617-0 34.00 27.00 31.30 22 1.457 1.181 1.350 5-794680-2 5-794681-2 5-794682-2 2-794617-2 37.00 30.00 34.30 24 1.575 1.299 1.469 5-794680-4 5-794681-4 5-794682-4 2-794617-4 40.00 33.00 37.30 *recommended pc board thickness .062 [1.57]. always consult customer drawing for pc board layout dimensions. note: all part numbers are rohs compliant. .118 [3.00] .118 [3.00] .084 [2.13] .118 [3.00] .118 [3.00] .059 [1.50] .079 [2.00] min. .087 [2.20] min. .095 [2.41] dia. typ. .040 [1.02] dia. typ. .364 [9.24] .125 [3.18] b c a contact retention feature located on end contacts only 4 plc. ref. .270 [6.86] .341 [8.67] hold-down section z-z recommended pc board layout* z z
36 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 pagehead_12_helvcdbd (continued) amp soft shell pin and socket connectors micro mate-n-lok 3 mm connector system .118 [3.00] centerline high density catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 micro mate-n-lok 3 mm connector system (continued) vertical header assemblies (continued) dual row, surface mount, with metal through-hole hold-down material and finish housing high temperature nylon, black flammability rating ul 94v-0 contacts brass plating a .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel plating b .000015 [0.00038] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel plating c .000030 [0.00076] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel hold-downs phosphor bronze, .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel pick-up button kapton related product data mateable housings: dual row receptacle housingpage 24 number of dimensions header part numbers mates with circuits abc receptacle housing plating a plating b plating c part number 2 .276 .169 3-794633-2 3-794634-2 3-794635-2 794617-2 7.00 4.30 4 .394 .118 .287 3-794633-4 3-794634-4 3-794635-4 794617-4 10.00 3.00 7.30 6 .512 .236 .406 3-794633-6 3-794634-6 3-794635-6 794617-6 13.00 6.00 10.30 8 .630 .354 .524 3-794633-8 3-794634-8 3-794635-8 794617-8 16.00 9.00 13.30 10 .748 .472 .642 4-794633-0 4-794634-0 4-794635-0 1-794617-0 19.00 12.00 16.30 12 .866 .591 .760 4-794633-2 4-794634-2 4-794635-2 1-794617-2 22.00 15.00 19.30 14 .984 .709 .878 4-794633-4 4-794634-4 4-794635-4 1-794617-4 25.00 18.00 22.30 16 1.10 2.827 .996 4-794633-6 4-794634-6 4-794635-6 1-794617-6 28.00 21.00 25.30 18 1.220 0.945 1.114 4-794633-8 4-794634-8 4-794635-8 1-794617-8 31.00 24.00 28.30 20 1.339 1.063 1.232 5-794633-0 5-794634-0 5-794635-0 2-794617-0 34.00 27.00 31.30 22 1.457 1.181 1.350 5-794633-2 5-794634-2 5-794635-2 2-794617-2 37.00 30.00 34.30 24 1.575 1.299 1.469 5-794633-4 5-794634-4 5-794635-4 2-794617-4 40.00 33.00 37.30 *recommended pc board thickness .062 [1.57]. always consult customer drawing for pc board layout dimensions. note: all part numbers are rohs compliant. .118 [3.00] .010 [0.25] .084 [2.14] .370 [9.40] .185 [4.70] .050 [1.27] .025 [0.635] .118 [3.00] typ. .087 [2.20] min. .098 [2.50] min. .095 [2.41] dia. 2 plc. .100 [2.54] typ. .236 [6.00] dia. .050 [1.27] typ. .364 [9.24] .477 [12.12] b c .270 [6.86] circuit 1 contact hold-down .431 [10.94] a recommended pc board layout*
37 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 pagehead_12_helvcdbd (continued) amp soft shell pin and socket connectors high density micro mate-n-lok 3 mm connector system .118 [3.00] centerline micro mate-n-lok 3 mm connector system (continued) vertical header assemblies (continued) dual row, surface mount, with surface mount hold-down material and finish housing high temperature nylon, black flammability rating ul 94v-0 contacts brass plating a .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel plating b .000015 [0.00038] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel plating c .000030 [0.00076] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel hold-downs phosphor bronze, .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel pick-up button kapton related product data mateable housings: dual row receptacle housingpage 24 number of dimensions header part numbers mates with circuits abc receptacle housing plating a plating b plating c part number 2 .276 .286 3-794636-2 3-794637-2 3-794638-2 794617-2 7.00 7.27 4 .394 .118 .404 3-794636-4 3-794637-4 3-794638-4 794617-4 10.00 3.00 10.27 6 .512 .236 .522 3-794636-6 3-794637-6 3-794638-6 794617-6 13.00 6.00 13.27 8 .630 .354 .640 3-794636-8 3-794637-8 3-794638-8 794617-8 16.00 9.00 16.27 10 .748 .472 .758 4-794636-0 4-794637-0 4-794638-0 1-794617-0 19.00 12.00 19.27 12 .866 .591 .876 4-794636-2 4-794637-2 4-794638-2 1-794617-2 22.00 15.00 22.27 14 .984 .709 .994 4-794636-4 4-794637-4 4-794638-4 1-794617-4 25.00 18.00 25.27 16 1.102 .827 1.112 4-794636-6 4-794637-6 4-794638-6 1-794617-6 28.00 21.00 28.27 18 1.220 .945 1.230 4-794636-8 4-794637-8 4-794638-8 1-794617-8 31.00 24.00 31.27 20 1.339 1.063 1.349 5-794636-0 5-794637-0 5-794638-0 2-794617-0 34.00 27.00 34.27 22 1.457 1.181 1.467 5-794636-2 5-794637-2 5-794638-2 2-794617-2 37.00 30.00 37.27 24 1.575 1.299 1.585 5-794636-4 5-794637-4 5-794638-4 2-794617-4 40.00 33.00 40.27 *always consult customer drawing for pc board layout dimensions. note: all part numbers are rohs compliant. .135 [3.43] typ. .065 [1.65] typ. .118 [3.00] min. .364 [9.24] .010 [0.25] .050 [1.27] typ. .100 [2.54] b c a .118 [3.00] .118 [3.00] typ. .236 [6.00] dia. .270 [6.86] .370 [9.40] .185 [4.70] .025 [.635] .431 [10.94] contact circuit 1 hold-down .098 [2.50] min. .032 [0.825] .068 [1.715] .050 [1.27] recommended pc board layout*
38 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 pagehead_12_helvcdbd (continued) amp soft shell pin and socket connectors micro mate-n-lok 3 mm connector system .118 [3.00] centerline high density catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 micro mate-n-lok 3 mm connector system (continued) right-angle header assemblies single row, through-hole, with metal through-hole hold-down material and finish housing high temperature nylon, black flammability rating ul 94v-0 contacts brass plating a .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel plating b .000015 [0.00038] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel plating c .000030 [0.00076] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel hold-downs phosphor bronze, .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel related product data mateable housings: single row receptacle housing page 23 number of dimensions header part numbers mates with circuits abc receptacle housing plating a plating b plating c part number 2 .399 .293 .118 2-1445054-2 2-1445088-2 2-1445097-2 1445022-2 10.14 7.43 3.00 3 .517 .411 .236 2-1445054-3 2-1445088-3 2-1445097-3 1445022-3 13.14 10.43 6.00 4 .635 .529 .354 2-1445054-4 2-1445088-4 2-1445097-4 1445022-4 16.14 13.43 9.00 5 .754 .647 .472 2-1445054-5 2-1445088-5 2-1445097-5 1445022-5 19.14 16.43 12.00 6 .871 .765 .591 2-1445054-6 2-1445088-6 2-1445097-6 1445022-6 22.14 19.43 15.00 7 .990 .883 .709 2-1445054-7 2-1445088-7 2-1445097-7 1445022-7 25.14 22.43 18.00 8 1.108 1.001 .827 2-1445054-8 2-1445088-8 2-1445097-8 1445022-8 28.14 25.43 21.00 9 1.226 1.119 .945 2-1445054-9 2-1445088-9 2-1445097-9 1445022-9 31.14 28.43 24.00 10 1.344 1.237 1.063 3-1445054-0 3-1445088-0 3-1445097-0 1-1445022-0 34.14 31.43 27.00 11 1.462 1.356 1.181 3-1445054-1 3-1445088-1 3-1445097-1 1-1445022-1 37.14 34.43 30.00 12 1.580 1.474 1.299 3-1445054-2 3-1445088-2 3-1445097-2 1-1445022-2 40.14 37.43 33.00 *recommended pc board thickness .062 [1.57]. always consult customer drawing for pc board layout dimensions. note: all part numbers are rohs compliant. .118 [3.00] ref. .285 [7.25] ref. .118 [3.00] typ. .051 [1.30] .351 [8.92] ref. .085 [2.15] .170 [4.32] b c a .020 [0.51] .152 [3.86] contact circuit 1 circuit 1 hold-down .095 [2.41] dia. 2 plc. .040 [1.02] dia. typ. recommended pc board layout*
39 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 pagehead_12_helvcdbd (continued) amp soft shell pin and socket connectors high density micro mate-n-lok 3 mm connector system .118 [3.00] centerline micro mate-n-lok 3 mm connector system (continued) right-angle header assemblies (continued) single row, through-hole, with plastic boardlock material and finish housing high temperature nylon, black flammability rating ul 94v-0 contacts brass plating a .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel plating b .000015 [0.00038] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel plating c .000030 [0.00076] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel related product data mateable housings: single row receptacle housing page 23 number of dimensions header part numbers mates with circuits abc receptacle housing plating a plating b plating c part number 2 .399 2-1445055-2 2-1445089-2 2-1445098-2 1445022-2 10.14 3 .517 2-1445055-3 2-1445089-3 2-1445098-3 1445022-3 13.14 4 .635 .185 .354 2-1445055-4 2-1445089-4 2-1445098-4 1445022-4 16.14 4.70 9.00 5 .754 .303 .472 2-1445055-5 2-1445089-5 2-1445098-5 1445022-5 19.14 7.70 12.00 6 .871 .421 .591 2-1445055-6 2-1445089-6 2-1445098-6 1445022-6 22.14 10.70 15.00 7 .990 .539 .709 2-1445055-7 2-1445089-7 2-1445098-7 1445022-7 25.14 13.70 18.00 8 1.108 .657 .827 2-1445055-8 2-1445089-8 2-1445098-8 1445022-8 28.14 16.70 21.00 9 1.226 .775 .945 2-1445055-9 2-1445089-9 2-1445098-9 1445022-9 31.14 19.70 24.00 10 1.344 .894 1.063 3-1445055-0 3-1445089-0 3-1445098-0 1-1445022-0 34.14 22.70 27.00 11 1.462 1.012 1.181 3-1445055-1 3-1445089-1 3-1445098-1 1-1445022-1 37.14 25.70 30.00 12 1.580 1.300 1.299 3-1445055-2 3-1445089-2 3-1445098-2 1-1445022-2 40.14 28.70 33.00 *recommended pc board thickness .062 [1.57]. always consult customer drawing for pc board layout dimensions. note: all part numbers are rohs compliant. a .118 [3.00] ref. .351 [8.92] ref. .051 [1.30] .002 [0.51] .152 [3.86] .310 [7.88] ref. circuit 1 circuit 1 c b .085 [2.15] .118 [3.00] .118 [3.00] .059 [1.50] .236 [6.00] .170 [4.32] .170 [4.32] .170 [4.32] .118 [3.00] typ. .118 [3.00] dia. .118 [3.00] dia. .040 [1.02] dia.typ. .040 dia. [1.02] 2 plc. .118 dia. [3.00] 2 plc. .040 dia. [1.02] 3 plc. recommended pc board layout 4-12 position* recommended pc board layout 3 position* recommended pc board layout 2 position* circuit 1 circuit 1
40 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 pagehead_12_helvcdbd (continued) amp soft shell pin and socket connectors micro mate-n-lok 3 mm connector system .118 [3.00] centerline high density catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 micro mate-n-lok 3 mm connector system (continued) right-angle header assemblies (continued) single row, surface mount, with metal through-hole hold-down material and finish housing high temperature nylon, black flammability rating ul 94v-0 contacts brass plating a .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel plating b .000015 [0.00038] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel plating c .000030 [0.00076] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel hold-downs phosphor bronze, .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel related product data mateable housings: single row receptacle housing page 23 number of dimensions header part numbers mates with circuits abc receptacle housing plating a plating b plating c part number 2 .394 .293 .118 2-1445056-2 2-1445090-2 2-1445099-2 1445022-2 10.00 7.43 3.00 3 .512 .411 .236 2-1445056-3 2-1445090-3 2-1445099-3 1445022-3 13.00 10.43 6.00 4 .630 .529 .354 2-1445056-4 2-1445090-4 2-1445099-4 1445022-4 16.00 13.43 9.00 5 .748 .647 .472 2-1445056-5 2-1445090-5 2-1445099-5 1445022-5 19.00 16.43 12.00 6 .866 .765 .591 2-1445056-6 2-1445090-6 2-1445099-6 1445022-6 22.00 19.43 15.00 7 .984 .883 .709 2-1445056-7 2-1445090-7 2-1445099-7 1445022-7 25.00 22.43 18.00 8 1.102 1.001 .827 2-1445056-8 2-1445090-8 2-1445099-8 1445022-8 28.00 25.43 21.00 9 1.220 1.119 0.945 2-1445056-9 2-1445090-9 2-1445099-9 1445022-9 31.00 28.43 24.00 10 1.339 1.237 1.063 3-1445056-0 3-1445090-0 3-1445099-0 1-1445022-0 34.00 31.43 27.00 11 1.457 1.356 1.181 3-1445056-1 3-1445090-1 3-1445099-1 1-1445022-1 37.00 34.43 30.00 12 1.575 1.474 1.299 3-1445056-2 3-1445090-2 3-1445099-2 1-1445022-2 40.00 37.43 33.00 *recommended pc board thickness .062 [1.57]. always consult customer drawing for pc board layout dimensions. note: all part numbers are rohs compliant. a .050 [1.27] typ. .115 [2.92] .051 [1.30] .439 [11.16] ref. .020 [0.51] .152 [3.86] .285 [7.25] ref. .118 [3.00] ref. .118 [3.00] typ. hold-down contact circuit 1 circuit 1 b c .216 [5.48] .085 [2.15] .095 [2.41] dia. 2 plc. recommended pc board layout*
41 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 pagehead_12_helvcdbd (continued) amp soft shell pin and socket connectors high density micro mate-n-lok 3 mm connector system .118 [3.00] centerline micro mate-n-lok 3 mm connector system (continued) right-angle header assemblies (continued) single row, surface mount, with surface mount hold-down material and finish housing high temperature nylon, black flammability rating ul 94v-0 contacts brass plating a .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel plating b .000015 [0.00038] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel plating c .000030 [0.00076] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel hold-downs phosphor bronze, .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel related product data mateable housings: single row receptacle housing page 23 number of dimensions header part numbers mates with circuits abc receptacle housing plating a plating b plating c part number 2 .394 .410 .118 2-1445057-2 2-1445091-2 2-1445100-2 1445022-2 10.00 10.41 3.00 3 .512 .528 .236 2-1445057-3 2-1445091-3 2-1445100-3 1445022-3 13.00 13.41 6.00 4 .630 .646 .354 2-1445057-4 2-1445091-4 2-1445100-4 1445022-4 16.00 16.41 9.00 5 .748 .764 .472 2-1445057-5 2-1445091-5 2-1445100-5 1445022-5 19.00 19.41 12.00 6 .866 .882 .591 2-1445057-6 2-1445091-6 2-1445100-6 1445022-6 22.00 22.41 15.00 7 .984 1.000 .709 2-1445057-7 2-1445091-7 2-1445100-7 1445022-7 25.00 25.41 18.00 8 1.102 1.119 .827 2-1445057-8 2-1445091-8 2-1445100-8 1445022-8 28.00 28.41 21.00 9 1.220 1.237 .945 2-1445057-9 2-1445091-9 2-1445100-9 1445022-9 31.00 31.41 24.00 10 1.339 1.355 1.063 3-1445057-0 3-1445091-0 3-1445100-0 1-1445022-0 34.00 34.41 27.00 11 1.457 1.472 1.181 3-1445057-1 3-1445091-1 3-1445100-1 1-1445022-1 37.00 37.41 30.00 12 1.575 1.591 1.299 3-1445057-2 3-1445091-2 3-1445100-2 1-1445022-2 40.00 40.41 33.00 *always consult customer drawing for pc board layout dimensions. note: all part numbers are rohs compliant. a .050 [1.27] typ. .135 [3.43] 2 plc. .051 [1.30] .439 [11.16] ref. .020 [0.51] .152 [3.86] .118 [3.00] ref. .118 [3.00] typ. hold-down contact circuit 1 circuit 1 b c .216 [5.48] .143 [3.635] .115 [2.92] .065 [1.65] recommended pc board layout*
42 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 pagehead_12_helvcdbd (continued) amp soft shell pin and socket connectors micro mate-n-lok 3 mm connector system .118 [3.00] centerline high density catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 micro mate-n-lok 3 mm connector system (continued) right-angle header assemblies (continued) single row, surface mount, with plastic boardlock material and finish housing high temperature nylon, black flammability rating ul 94v-0 contacts brass plating a .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel plating b .000015 [0.00038] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel plating c .000030 [0.00076] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel related product data mateable housings: single row receptacle housing page 23 number of dimensions header part numbers mates with circuits abc receptacle housing plating a plating b plating c part number 2 .394 2-1445058-2 2-1445092-2 2-1445101-2 1445022-2 10.00 3 .512 2-1445058-3 2-1445092-3 2-1445101-3 1445022-3 13.00 4 .630 .185 .354 2-1445058-4 2-1445092-4 2-1445101-4 1445022-4 16.00 4.70 9.00 5 .748 .303 .472 2-1445058-5 2-1445092-5 2-1445101-5 1445022-5 19.00 7.70 12.00 6 .866 .421 .591 2-1445058-6 2-1445092-6 2-1445101-6 1445022-6 22.00 10.70 15.00 7 .984 .539 .709 2-1445058-7 2-1445092-7 2-1445101-7 1445022-7 25.00 13.70 18.00 8 1.102 .657 .827 2-1445058-8 2-1445092-8 2-1445101-8 1445022-8 28.00 16.70 21.00 9 1.220 .776 .945 2-1445058-9 2-1445092-9 2-1445101-9 1445022-9 31.00 19.70 24.00 10 1.339 .894 1.063 3-1445058-0 3-1445092-0 3-1445101-0 1-1445022-0 34.00 22.70 27.00 11 1.457 1.012 1.181 3-1445058-1 3-1445092-1 3-1445101-1 1-1445022-1 37.00 25.70 30.00 12 1.575 1.130 1.299 3-1445058-2 3-1445092-2 3-1445101-2 1-1445022-2 40.00 28.70 33.00 *recommended pc board thickness .062 [1.57]. always consult customer drawing for pc board layout dimensions. note: all part numbers are rohs compliant. a .050 [1.27] typ. .050 [1.27] typ. .050 [1.27] typ. .051 [1.30] .439 [11.16] ref. .181 [4.60] ref. .310 [7.88] ref. .020 [0.51] .152 [3.86] .118 [3.00] ref. .118 [3.00] typ. .118 [3.00] dia. .118 [3.00] dia. .118 [3.00] .118 [3.00] .059 [1.50] .236 [6.00] .118 [3.00] dia. 2 plc. circuit 1 circuit 1 circuit 1 circuit 1 b c .085 [2.15] .216 [5.48] .216 [5.48] .216 [5.48] .115 [2.92] .115 [2.92] .115 [2.92] recommended pc board layout* 4-12 positions recommended pc board layout * 3 position recommended pc board layout * 2 position
43 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 pagehead_12_helvcdbd (continued) amp soft shell pin and socket connectors high density micro mate-n-lok 3 mm connector system .118 [3.00] centerline micro mate-n-lok 3 mm connector system (continued) right-angle header assemblies (continued) dual row, through-hole, with metal through-hole hold-down material and finish housing high temperature nylon, black flammability rating ul 94v-0 contacts brass plating a .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel plating b .000015 [0.00038] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel plating c .000030 [0.00076] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel hold-downs phosphor bronze, .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel related product data mateable housings: dual row receptacle housingpage 24 number of dimensions header part numbers mates with circuits abc receptacle housing plating a plating b plating c part number 2 .276 .169 3-794677-2 3-794678-2 3-794679-2 794617-2 7.00 4.30 4 .394 .287 .118 3-794677-4 3-794678-4 3-794679-4 794617-4 10.00 7.30 3.00 6 .512 .406 .236 3-794677-6 3-794678-6 3-794679-6 794617-6 13.00 10.30 6.00 8 .630 .524 .354 3-794677-8 3-794678-8 3-794679-8 794617-8 16.00 13.30 9.00 10 .748 .642 .472 4-794677-0 4-794678-0 4-794679-0 1-794617-0 19.00 16.30 12.00 12 .866 .760 .591 4-794677-2 4-794678-2 4-794679-2 1-794617-2 22.00 19.30 15.00 14 .984 .878 .709 4-794677-4 4-794678-4 4-794679-4 1-794617-4 25.00 22.30 18.00 16 1.102 .996 .827 4-794677-6 4-794678-6 4-794679-6 1-794617-6 28.00 25.30 21.00 18 1.220 1.114 .945 4-794677-8 4-794678-8 4-794679-8 1-794617-8 31.00 28.30 24.00 20 1.339 1.232 1.063 5-794677-0 5-794678-0 5-794679-0 2-794617-0 34.00 31.30 27.00 22 1.457 1.350 1.181 5-794677-2 5-794678-2 5-794679-2 2-794617-2 37.00 34.30 30.00 24 1.575 1.469 1.299 5-794677-4 5-794678-4 5-794679-4 2-794617-4 40.00 37.30 33.00 *recommended pc board thickness .062 [1.57]. always consult customer drawing for pc board layout dimensions. note: all part numbers are rohs compliant. a .051 [1.30] .469 [11.92] .351 [8.92] .404 [10.25] .290 [7.37] .118 [3.00] .170 [4.32] .118 [3.00] .118 [3.00] .085 [2.16] b c recommended pc board layout* .040 [1.02] dia. typ. .095 [2.41] dia. 2 plc.
44 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 pagehead_12_helvcdbd (continued) amp soft shell pin and socket connectors micro mate-n-lok 3 mm connector system .118 [3.00] centerline high density catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 micro mate-n-lok 3 mm connector system (continued) right-angle header assemblies (continued) dual row, through-hole, with plastic boardlock material and finish housing high temperature nylon, black flammability rating ul 94v-0 contacts brass plating a .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel plating b .000015 [0.00038] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel plating c .000030 [0.00076] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel related product data mateable housings: dual row receptacle housingpage 24 number of dimensions header part numbers mates with circuits abc receptacle housing plating a plating b plating c part number 2 .276 3-794618-2 3-794619-2 3-794620-2 794617-2 7.00 4 .394 .118 3-794618-4 3-794619-4 3-794620-4 794617-4 10.00 3.00 6 .512 .236 3-794618-6 3-794619-6 3-794620-6 794617-6 13.00 6.00 8 .630 .185 .354 3-794618-8 3-794619-8 3-794620-8 794617-8 16.00 4.70 9.00 10 .748 .303 .472 4-794618-0 4-794619-0 4-794620-0 1-794617-0 19.00 7.70 12.00 12 .866 .421 .591 4-794618-2 4-794619-2 4-794620-2 1-794617-2 22.00 10.70 15.00 14 .984 .539 .709 4-794618-4 4-794619-4 4-794620-4 1-794617-4 25.00 13.70 18.00 16 1.102 .657 .827 4-794618-6 4-794619-6 4-794620-6 1-794617-6 28.00 16.70 21.00 18 1.220 .776 .945 4-794618-8 4-794619-8 4-794620-8 1-794617-8 31.00 19.70 24.00 20 1.339 .894 1.063 5-794618-0 5-794619-0 5-794620-0 2-794617-0 34.00 22.70 27.00 22 1.457 1.012 1.181 5-794618-2 5-794619-2 5-794620-2 2-794617-2 37.00 25.70 30.00 24 1.575 1.130 1.299 5-794618-4 5-794619-4 5-794620-4 2-794617-4 40.00 28.70 33.00 *recommended pc board thickness .062 [1.57]. always consult customer drawing for pc board layout dimensions. note: all part numbers are rohs compliant. .051 [1.30] .428 [10.88] .290 [7.37] a c b .469 [11.92] .351 [8.92] .118 [3.00] .040 [1.02] dia. typ. .118 [3.00] .170 [4.32] .085 [2.16] .181 [4.60] min. .138 [3.50] min. .197 [5.00] min. .222 [5.65] min. .181 [4.60] min. .256 [6.50] min. .118 [3.00] .236 [6.00] .118 [3.00] .170 [4.32] .118 [3.00] .118 [3.00] .118 [3.00] .059 [1.50] 2 position 4 position 6 position 8 thru 24 position .118 [3.00] dia. typ. recommended pc board layout*
45 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 pagehead_12_helvcdbd (continued) amp soft shell pin and socket connectors high density micro mate-n-lok 3 mm connector system .118 [3.00] centerline micro mate-n-lok 3 mm connector system (continued) right-angle header assemblies (continued) dual row, surface mount, with metal through-hole hold-down material and finish housing high temperature nylon, black flammability rating ul 94v-0 contacts brass plating a .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel plating b .000015 [0.00038] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel plating c .000030 [0.00076] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel hold-downs phosphor bronze, .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel related product data mateable housings: dual row receptacle housingpage 24 number of dimensions header part numbers mates with circuits abc receptacle housing plating a plating b plating c part number 2 .276 .169 3-794624-2 3-794625-2 3-794626-2 794617-2 7.00 4.30 4 .394 .287 .118 3-794624-4 3-794625-4 3-794626-4 794617-4 10.00 7.30 3.00 6 .512 .406 .236 3-794624-6 3-794625-6 3-794626-6 794617-6 13.00 10.30 6.00 8 .630 .524 .354 3-794624-8 3-794625-8 3-794626-8 794617-8 16.00 13.30 9.00 10 .748 .642 .472 4-794624-0 4-794625-0 4-794626-0 1-794617-0 19.00 16.30 12.00 12 .866 .760 .591 4-794624-2 4-794625-2 4-794626-2 1-794617-2 22.00 19.30 15.00 14 .984 .878 .709 4-794624-4 4-794625-4 4-794626-4 1-794617-4 25.00 22.30 18.00 16 1.102 .996 .827 4-794624-6 4-794625-6 4-794626-6 1-794617-6 28.00 25.30 21.00 18 1.220 1.114 .945 4-794624-8 4-794625-8 4-794626-8 1-794617-8 31.00 28.30 24.00 20 1.339 1.232 1.063 5-794624-0 5-794625-0 5-794626-0 2-794617-0 34.00 31.30 27.00 22 1.457 1.350 1.181 5-794624-2 5-794625-2 5-794626-2 2-794617-2 37.00 34.30 30.00 24 1.575 1.469 1.299 5-794624-4 5-794625-4 5-794626-4 2-794617-4 40.00 37.30 33.00 *recommended pc board thickness .062 [1.57]. always consult customer drawing for pc board layout dimensions. note: all part numbers are rohs compliant. a .050 [1.27] typ. .087 [2.20] min. .222 [5.65] min. .051 [1.30] .439 [11.16] .615 [15.63] .404 [10.25] .290 [7.37] .118 [3.00] .118 [3.00] hold-down contacts circuit 1 b c .216 [5.48] .398 [10.10] .085 [2.15] .115 [2.92] .025 [0.635] .057 [1.46] .095 [2.41] dia. 2 plc. recommended pc board layout*
46 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 pagehead_12_helvcdbd (continued) amp soft shell pin and socket connectors micro mate-n-lok 3 mm connector system .118 [3.00] centerline high density catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 micro mate-n-lok 3 mm connector system (continued) right-angle header assemblies (continued) dual row, surface mount, with plastic boardlock material and finish housing high temperature nylon, black flammability rating ul 94v-0 contacts brass plating a .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel plating b .000015 [0.00038] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel plating c .000030 [0.00076] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel related product data mateable housings: dual row receptacle housingpage 24 number of dimensions header part numbers mates with circuits abc receptacle housing plating a plating b plating c part number 2 .276 3-794621-2 3-794622-2 3-794623-2 794617-2 7.00 4 .394 .118 3-794621-4 3-794622-4 3-794623-4 794617-4 10.00 3.00 6 .512 .236 3-794621-6 3-794622-6 3-794623-6 794617-6 13.00 6.00 8 .630 .185 .354 3-794621-8 3-794622-8 3-794623-8 794617-8 16.00 4.70 9.00 10 .748 .303 .472 4-794621-0 4-794622-0 4-794623-0 1-794617-0 19.00 7.70 12.00 12 .866 .421 .591 4-794621-2 4-794622-2 4-794623-2 1-794617-2 22.00 10.70 15.00 14 .984 .539 .709 4-794621-4 4-794622-4 4-794623-4 1-794617-4 25.00 13.70 18.00 16 1.102 .657 .827 4-794621-6 4-794622-6 4-794623-6 1-794617-6 28.00 16.70 21.00 18 1.220 .776 .945 4-794621-8 4-794622-8 4-794623-8 1-794617-8 31.00 19.70 24.00 20 1.339 .894 1.063 5-794621-0 5-794622-0 5-794623-0 2-794617-0 34.00 22.70 27.00 22 1.457 1.012 1.181 5-794621-2 5-794622-2 5-794623-2 2-794617-2 37.00 25.70 30.00 24 1.575 1.130 1.299 5-794621-4 5-794622-4 5-794623-4 2-794617-4 40.00 28.70 33.00 *recommended pc board thickness .062 [1.57]. always consult customer drawing for pc board layout dimensions. note: all part numbers are rohs compliant. a .051 [1.30] .439 [11.16] .615 [15.63] .118 [3.00] .428 [10.88] .290 [7.37] c b .118 [3.00] dia. typ. .118 [3.00] .236 [6.00] .118 [3.00] .118 [3.00] .118 [3.00] .115 [2.92] .398 [10.10] .398 [10.10] .216 [5.48] .216 [5.48] .085 [2.15] .059 [1.50] .181 [4.60] min. .222 [5.65] min. .181 [4.60] min. .256 [6.50] min. .197 [5.00] min. .138 [3.50] min. recommended pc board layout* 2 position 4 position 6 position 8 thru 24 position
47 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 pagehead_12_helvcdbd (continued) amp soft shell pin and socket connectors high density micro mate-n-lok 3 mm connector system .118 [3.00] centerline micro mate-n-lok 3 mm connector system (continued) right-angle header assemblies (continued) dual row, surface mount, with surface mount hold-down material and finish housing high temperature nylon, black flammability rating ul 94v-0 contacts brass plating a .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel plating b .000015 [0.00038] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel plating c .000030 [0.00076] gold in mating area, .000100 [0.00254] min. tin in solder area, with entire contact underplated .000050 [0.00127] min. nickel hold-downs phosphor bronze, .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel related product data mateable housings: dual row receptacle housingpage 24 number of dimensions header part numbers mates with circuits abc receptacle housing plating a plating b plating c part number 2 .276 .276 3-794627-2 3-794628-2 3-794629-2 794617-2 7.00 7.27 4 .394 .394 .118 3-794627-4 3-794628-4 3-794629-4 794617-4 10.00 10.27 3.00 6 .512 .512 .236 3-794627-6 3-794628-6 3-794629-6 794617-6 13.00 13.27 6.00 8 .630 .630 .354 3-794627-8 3-794628-8 3-794629-8 794617-8 16.00 16.27 9.00 10 .748 .748 .472 4-794627-0 4-794628-0 4-794629-0 1-794617-0 19.00 19.27 12.00 12 .866 .866 .591 4-794627-2 4-794628-2 4-794629-2 1-794617-2 22.00 22.27 15.00 14 .984 .984 .709 4-794627-4 4-794628-4 4-794629-4 1-794617-4 25.00 25.27 18.00 16 1.102 1.102 .827 4-794627-6 4-794628-6 4-794629-6 1-794617-6 28.00 28.27 21.00 18 1.220 1.220 .945 4-794627-8 4-794628-8 4-794629-8 1-794617-8 31.00 31.27 24.00 20 1.339 1.339 1.063 5-794627-0 5-794628-0 5-794629-0 2-794617-0 34.00 34.27 27.00 22 1.457 1.457 1.181 5-794627-2 5-794628-2 5-794629-2 2-794617-2 37.00 37.27 30.00 24 1.575 1.575 1.299 5-794627-4 5-794628-4 5-794629-4 2-794617-4 40.00 40.27 33.00 *always consult customer drawing for pc board layout dimensions. note: all part numbers are rohs compliant. a .051 [1.30] .439 [11.16] .615 [15.63] .050 [1.27] .115 [2.92] .118 [3.00] .398 [10.10] .118 [3.00] .153 [3.90] .068 [1.72] .057 [1.46] .032 [0.83] .025 [0.64] .118 [3.00] min. .290 [7.37] hold-down contacts c b circuit 1 .216 [5.48] .222 [5.65] min. .065 [1.65] .135 [3.43] typ. recommended pc board layout*
48 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 engineering notes amp soft shell pin and socket connectors
49 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 grace inertia connectors (gic), 3.5 mm centerline (wire-to-wire connectors) amp soft shell pin and socket connectors grace inertia connectors .137 [3.50] centerline high density this connector employs the inertia locking mechanism, which simultaneously locks when mated to help prevent mismating. it is widely used for large-sized household electric appliances, such as refrigerators, washing machines, or dispensers. depending on the working environment, a locking sound is difficult to confirm during mating of a connec- tor. however, this connector supports secure mating operation even in such a working environment. product facts  small wire-to-wire connectors (3.5 mm centerline) can handle 18 awg wire  locking mechanism helps prevent connectors from being disconnected during movement or transportation  four kinds of keying per color-coded housing  improved housing shape offers easier mating  complies with lead free requirements  recognized under the component program of underwriters laboratories inc., file no. e28476  certified by canadian standards association, file no. e28476 performance characteristics voltage rating 300 vac current rating 7 a (max.) centerline 3.5 mm applicable wire 26 to 18 awg temperature rating -30?c to 105?c material and finish housing 6/6 nylon ul94v-0 (cti 600 v or more) terminal pre-tin copper alloy technical documents product specification 108-5810 application specification 114-5306 r r note: all dimensions shown are metric.
50 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 grace inertia connectors (gic), 3.5 mm centerline (wire-to-wire connectors) (continued) amp soft shell pin and socket connectors grace inertia connectors .137 [3.50] centerline high density receptacle contact (for plug housing) tab contact (for cap housing) amp 1.9 13.4 0.5 max cut off tab 6 2.04 amp 2.8 1.2 16.5 0.5 max cut off tab 2.04 0.5 2.3 contacts material and finish pre-tinned copper alloy double lock plates material 6/6 nylon glass filled (ul94v-0) 2 position a tyco 9.75 2.95 3.5 3.7 (8) 4.31 a tyco 13.25 2.95 3.5 7 3.7 8.03 4.31 p/n 1565089-1 *t wo four-positions are used. p/n 1565090-1 *t wo six-positions are used. 3 position #%$       !$  "$ "!!$ " 
       


   
  
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51 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 grace inertia connectors (gic), 3.5 mm centerline (wire-to-wire connectors) (continued) amp soft shell pin and socket connectors grace inertia connectors .137 [3.50] centerline high density plug housing (for receptacles) cap housing (for tabs) 1 2 a 3.5 r1 r1 r1 r2 7.4 9.55 cavity mark circuit no. 7.75 9.1 14 19.4 2 1 tyco r0.9 6.45 9.3 7.75 9.05 26.4 r1 r1 a 7.85 3.5 plug housing (for receptacles) cap housing (for tabs) 1 3 2 3.5 7 r1 r1 r1 7.4 9.55 11.25 12.6 2 3 1 tyco a r0.9 6.45 9.3 11.25 12.55 26.4 r1 11.35 circuit n o. trade mark cavity mark 3.5 7 2 position material 6/6 nylon, ul94v-0 (cti 600 v or more) 3 position material 6/6 nylon, ul94v-0 (cti 600 v or more) 0]v]b 6rfu[t 9vet 4]ecu[t 0ia 4]ecu[t grlmirc 9 0454/70-0 0454/74-0 lwv a 0-0454/70-1 0-0454/74-1 acmw c 1-0454/70-2 1-0454/74-2 pwccfn d 2-0454/70-3 2-0454/74-3 9ibd 8ewlrb 8]dr. /vv aibd [ewlrbc ibr a]4c 0]wavui[d) 0]v]b 6rfu[t 9vet 4]ecu[t 0ia 4]ecu[t grlmirc 9 0454/71-0 0454/75-0 lwv a 0-0454/71-1 0-0454/75-1 acmw c 1-0454/71-2 1-0454/75-2 pwccfn d 2-0454/71-3 2-0454/75-3 9ibd 8ewlrb related product data receptacle and tab contactspage 50 double lock platepage 50 8]dr. 9cc vbdwekbfek kafne riw dwlibu.
52 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 grace inertia connectors (gic), 3.5 mm centerline (wire-to-wire connectors) (continued) amp soft shell pin and socket connectors grace inertia connectors .137 [3.50] centerline high density plug housing (for receptacles) cap housing (for tabs) a 3.5 4.8 r1 r1 r1 12.05 14.2 7.75 9.1 19.4 2 1 a tyco r0.9 11.1 13.95 4.8 7.75 9.05 26.4 r1 7.85 3.5 1 3 2 a 3.5 7 r1 11.25 12.6 r1 r1 12.05 14.2 4.8 cavity mark circuit no. 19.4 r2 2 3 1 amp a r0.9 11.1 13.95 4.8 r1 11.35 3.5 7 11.25 12.55 26.4 plug housing (for receptacles) cap housing (for tabs) 19.4 26.4 4 position 6 position note: all part numbers are rohs compliant. color keying plug housing cap housing we*+(es p chihame2c chihamk2c bml r c2chihame2d c2chihamk2d rs+m s d2chihame2e d2chihamk2e dmssy, t e2chihame2g e2chihamk2g part number material 6/6 nylon, ul94v-0 (cti 600 v or more) related product data receptacle and tab contactspage 50 double lock platepage 50 color keying plug housing cap housing we*+(es p chihamg2c chihamm2c bml r c2chihamg2d c2chihamm2d rs+m s d2chihamg2e d2chihamm2e dmssy, t e2chihamg2g e2chihamm2g part number material 6/6 nylon, ul94v-0 (cti 600 v or more) note: pss lrtmu)ryu) )py,u e(m tm*(ri:
53 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 .062 [1.57] commercial pin and socket connectors amp soft shell pin and socket connectors .062 [1.57] commercial pin and socket connectors .145 [3.68] centerline high density product facts  polarized  cavity identification  low contact-mating force  dual locking lances  detent and positive locking  contacts available in brass and phosphor bronze with tin and gold plating  panel mount and free- hanging styles  f crimp contacts  applicator and hand tool available  economical commercial- grade connectors  compatible with high-speed application machinery and most other manufacturers soft shells  wire range 30 to 18 awg [0.05 to 0.9 mm 2 ]  accepts wires with insula- tion diameters as large as .110 [2.79]  housings available in 1 to 9 positions  .062 plug and receptacle housings accept pin or socket contacts. the pre- ferred convention is to use socket contacts with recep- tacle housings  not for interrupting current  recognized under the component program of underwriters laboratories inc., file no. e28476  certified by canadian standards association, file no. lr 7189 performance characteristics the .062 commercial pin and socket connectors performance characteristics found on pages 53-54 are based on free-hanging and panel mount connectors, loaded with contacts crimped on stranded wire. durability 10 mating cycles dielectric withstanding voltage 1.0 kvac insulation resistance 1000 megohms min. initial voltage rating 250 v ac or dc connector mating 2.5 lb. [11.1 n] max. per contact connector unmating 0.3 lb. [1.3 n] min. per contact contact insertion force 4.0 lb. [17.8 n] max. per contact contact retention 7 lb. [31.1 n] min. 15 lb. [66.6 n] min. for contacts 770983-1 and 794380-1 technical documents product specification 108-1037 .062 commercial pin and socket connectors application specification 114-1013 .062 commercial pin and socket connectors r r
54 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 .062 [1.57] commercial pin and socket connectors (continued) amp soft shell pin and socket connectors .062 [1.57] commercial pin and socket connectors .145 [3.68] centerline high density performance characteristics (continued) maximum current maximum cur- rent rating of .062 commercial pin and socket connectors is limited by the maximum operating temperature of the housings which is 105c including the temperature rise of the contacts which is a maximum of 30c. there are several variables which have a direct effect on this maximum current-carrying capabil- ity for a given connector and must be considered for each application. these variables are: wire size larger wire will carry more current since it has less internal resistance to current flow and thus gen- erates less heat. longer wire lengths also enhance current-carrying capabili- ties since the wire conducts heat away from the connector. connector size in general, the more circuits in a connector, the less current can be carried. ambient temperature the higher the ambient temperature, the less cur- rent can be carried in any given connec- tor. related product data product specification 108-1037 application specification 114-1013 current rating verification for 30c maximum temperature rise 100% energized wire-to-wire .062 commercial pin and socket connectors calculated current table number of wire gauge circuits 18 20 22 24 2 7.00 6.00 5.00 4.00 3 7.00 6.00 5.00 4.00 4 6.00 6.00 5.00 4.00 4 6.00 5.00 4.00 3.00 6 6.00 5.00 4.00 3.00 9 5.00 4.00 4.00 3.00 values are based on initial temperature rise versus current testing and are intended to be a guide in the selection of a connector family. all applications should be tested by the end user. the values listed are per circuit for fully loaded housings being 100% energized. note: all combinations were not tested, and this chart contains interpolated and extrapolated values. minimum wire lengths for t-rise vs. current testing awg min. length (in.) awg min. length (in.) 30 2.6 18 9.4 28 3.2 16 11.3 26 4.1 14 13.7 24 5.1 12 16.4 20 7.8 10 19.3 note: if wire lengths used are less than those listed above, the current-carry- ing ability of the system will be reduced due to less heat being conducted away from the connector. the customer should fully test all applications. termination resistance/contact crimp tensile force termination contact resistance crimp wire size test resistance tensile force awg mm 2 current milliohms force (min.) (amps) (max. init.) lbs. n 24 0.2 1.5 3.50 10 44.5 22 0.3C0.4 3.0 3.50 10 44.5 20 0.5C0.6 4.5 3.00 13 57.8 18 0.8C0.9 6.0 3.00 14 62.3 note: this is the total resistance between wire crimps of a mated pin and socket.
55 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 .062 [1.57] commercial pin and socket connectors (continued) amp soft shell pin and socket connectors .062 [1.57] commercial pin and socket connectors .145 [3.68] centerline high density contacts pin diameter .062 [1.57] material .008 [0.20] stock thickness pin and socket contacts can be used in either plug or receptacle housings. it is preferred to use socket contacts in receptacle housings. related product data performance characteristics pages 53-54 housings pages 56-57 panel cutouts page 57 technical documents pages 53 and 205-206 application tooling pages 207-210 product specification 108-1037-1 pin socket wire size material contact part numbers hdm hand tool awg mm 2 ins. dia. pin socket applicator & finish strip form loose pieces strip form loose pieces part no. part no. brass 640391-1 794018-1 640392-1 794019-1 pre-tin 794046-1 2 .060 brass, 466686-1 3 30-24 0.05-0.2 1.52 max. select gold 1 640391-5 1 640392-5 1 466686-2 3 90870-1 phos. brz., 466686-3 3 pre-tin 640392-2 brass 350629-1 794017-1 350628-1 794016-1 794380-1 4 pre-tin 770983-1 4 794103-1 2 .050-.110 phos. brz., 687996-1 3 24-18 0.2-0.9 1.27-2.79 pre-tin 350629-8 350628-2 687996-2 3 90869-1 brass, 687996-3 3 select gold 1 350629-5 1 350628-5 1 phos. brz., select gold 1 350628-6 1 1 select gold.000030 [.000762] min. in mating area over .000050 [.00127] nickel. 2 lanceless socket for overmolding. 3 hdm applicator part number ending in -1 is used on ampomator cls machine with t or g terminators, -2 is used on amp-o-lectric model k machine, -3 is used on amp-o-lectric model g machine. see pages 207- 210 for further information. 4 contact retention 15 lbs. [66.6 n] min. note: phosphor bronze contacts should be used in high-temperature/humidity cycling applications. note: all part numbers are rohs compliant. contact insertion tool (for pins and sockets) part no. 91002-1 is 408-7347 .665 [ 16.89 ] contact extraction tool part no. 318831-1 is 408-4370 .660 [ 16.76 ]
56 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 .062 [1.57] commercial pin and socket connectors (continued) amp soft shell pin and socket connectors .062 [1.57] commercial pin and socket connectors .145 [3.68] centerline high density housings free-hanging or panel mount .145 [3.68] centerline spacing material housing nylon, natural color flammability rating ul94v-2 related product data contacts page 55 product specification 108-1037 receptacle plug dimensions receptacle part numbers plug part numbers no. of receptacle plug panel free- panel free- circuits abc abc mount hanging mount hanging .785 .750 1 19.94 19.05 770277-1 770278-1 .340 .199 .820 .440 .300 .780 770342-1 2 8.64 5.05 20.83 11.18 7.62 19.81 770343-1 770419-1 1 770341-1 770340-1 .490 .199 .785 .590 .300 .750 3 12.45 5.05 19.94 14.99 7.62 19.05 770326-1 770333-1 770332-1 770331-1 4 .635 .199 .785 .733 .300 .750 (in-line) 16.13 5.05 19.94 18.62 7.62 19.05 770335-1 770274-1 770334-1 770275-1 4 .345 .345 .878 .445 .445 .868 (matrix) 8.76 8.76 22.30 11.30 11.30 22.04 770441-1 770442-1 770443-1 770433-1 .345 .495 .785 .445 .600 .750 6 8.76 12.57 19.94 11.30 15.24 19.05 770354-1 770356-1 770353-1 770355-1 .490 .495 .790 .590 .600 .750 9 12.45 12.57 20.07 14.99 15.24 19.05 770427-1 770429-1 770426-1 770428-1 1 positive lock 2, 3, and 4 circuit, in-line .200 [ 5.08 ] max. dia. c .203 [ 5.16 ] min. dia. c .300 [ 7.62 ] dia. receptacle plug panel-mount flange .145 [ 3.68 ] typ. a b c panel-mount flange .145 [ 3.68 ] typ. a b c 1 circuit note: all part numbers are rohs compliant.
57 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 .062 [1.57] commercial pin and socket connectors (continued) amp soft shell pin and socket connectors .062 [1.57] commercial pin and socket connectors .145 [3.68] centerline high density recommended panel cutouts maximum panel thickness is .060 [1.52]. related product data product specification 108-1037 receptacle plug panel cutout dimensions no. of receptacle plug circuits abab .265 .505 .318 .609 2 6.73 12.83 8.08 15.47 .265 .650 .318 .754 3 6.73 16.51 8.08 19.15 4 .260 .785 .312 .865 (in-line) 6.60 19.94 7.92 21.97 4 .400 .506 .465 .615 (matrix) 10.16 12.85 11.81 15.62 .505 .552 .607 .615 6 12.83 14.02 15.42 15.62 .552 .650 .615 .752 9 14.02 16.51 15.62 19.10 note: the panel should be punched so that the housing enters in the same direction as the punch. .145 [ 3.68 ] panel-mount flange .145 [ 3.68 ] typ. a b c .145 [ 3.68 ] panel-mount flange .145 [ 3.68 ] typ. a b c b a housings free-hanging or panel mount .145 [3.68] centerline spacing material housing nylon, natural color flammability rating ul94v-2 related product data contacts page 55 4, 6, and 9 circuit, matrix note: all part numbers are rohs compliant.
58 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 engineering notes amp soft shell pin and socket connectors
59 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 power double lock (pdl) connectors (wire-to-board and wire-to-wire) amp soft shell pin and socket connectors power double lock (pdl) connectors .156 [3.96], .256 [6.50], .312 [7.92] and .512 [13.00] centerlines high density product facts  power circuit connectors of compact design  uses double lock plate on the wire side that helps pre- vent partial mating of contacts  double lock plate compati- ble with high-count positions of more than 3 rows  tab and receptacle contacts resist scooping of contacts at mating / unmating  locking of plug to cap hous- ings and plug to board- mounted headers made by the semi-inner locking sys- tem that helps preclude the possibility of disengagement by external pressure  both wire-to-wire and wire- to-board applications avail- able from the same series lineup  board-mounted header com- patible with resin coating, causing no hindrance with the plug locking function  design complies with a range of safety standards  the housing lance design provides no lance on con- tacts and helps prevent entanglement of contacts with one another  fully polarized  the following contact cen- terline by row centerline arrangements available: ? for wire-to-wire application: 3.96 mm x 4.6 mm 6.5 mm x 6.5 mm ? for wire-to-board application: 3.96 mm x 4.6 mm 7.92 mm x 4.6 mm 6.5 mm x 6.5 mm  recognized under the component program of underwriters laboratories inc., file no. e28476  certified by canadian standards association, file no. lr7189  vde approved, file no. b 04 11 39175010 power double lock connectors are compact connectors designed for use in power circuit applications and are ideally suited for wiring in refrigerators, air conditioners, washing machines, gas equipment, copying machines and automatic vending machines. these connec- tors can be used alone by inserting wire-terminated crimp snap-in contacts into the housing. however, to achieve more positive con- tact mounting, plug and cap housings can be equipped with a double lock plate that helps to completely insert contacts. there are three contact centerline spacings available: 3.96 mm, 6.5 mm and 7.92 mm. of these, the 7.92 mm center- line contact arrangement is for 2-position board-mounted headers. the mating wire- mounted plug connector uses the second circuit of the 3-position 3.96 mm centerline housing with no contact loaded. available with the 3.96 mm centerline contact arrangement are wire-mounted plug housings and the mating wire-mounted cap housings (for free- hanging and panel mounted applications) and board- mounted tab headers. the 6.5 mm centerline con- tact arrangement is used in wire-mounted plug hous- ings and the mating board- mounted tab headers. the plug housings are loaded with receptacle contacts and the cap housings with tab contacts. the tab head- ers for board mounting are preloaded with solder-dip- ping tab contacts with tail. contacts accept two wire size ranges: 28-22 awg (with insulation outer diame- ter of 1.3 to 2.0 mm) and 20-18 awg (with insulation outer diameter of 2.0 to 3.1 mm). the tab header for board mounting has a locking mechanism where it is com- patible with resin coating that is applied to the board for waterproof. it is designed to work with the plug locking function. the solder tail section of tab contact has kink feature. interacting with the mount- ing boss with kink feature, the solder tab secures the header on the board firmly during soldering. the double lock plate is compatible with high-count positions of more than 3 rows. also, the housing lance design of this connec- tor, featuring no lance on contacts, makes handling of the connector very easy, as there is minimal entan- glement of contacts with one another. performance characteristics voltage rating 300 vac (for 3.96 mm wire-to-wire, 6.5 mm wire-to- board and 7.92 mm wire-to-board applications) 50 vac (for 3.96 mm wire-to-board application) current rating 14a max. (based on initial t-rise vs. current testing using 16 awg wire in a 2-position connector fine rating 1 mv, 1 a min. operating temperature -30 ~ +105?c technical documents product specifications 108-5410 108-5439 (smt) application specification 114-5175 instruction sheet 411-5638 r r
60 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 power double lock (pdl) connectors (wire-to-board and wire-to-wire) (continued) amp soft shell pin and socket connectors power double lock (pdl) connectors .156 [3.96], .256 [6.50], .312 [7.92] and .512 [13.00] centerlines high density quick reference chart for mating part numbers quick reference chart part no. of part no. of part no. of no. of applicable no. of cap housing and applicable pos. part no. double lock plate pos. tab header double lock plate  3.96 mm and 7.92 mm centerline 1 316768- 316770-1x1 1 316769-  (free-hanging) 316770-1x1 179463- (free-hanging) 177918-1x1 2 177898- 177918-1x1 2 177906-  (panel mount) 179838- (pc board mount) 179464- (free-hanging) 177919-1x1 3 177899- 177919-1x1 3 177907- (panel mount) 179839- (pc board mount) 2 179844- (pc board mount 7.92 mm centerline) 4 (1 row) 316501-  177920-1x1 4 316502- (panel mount) 177920-1x1 179465- (free-hanging) 177918-1x2 4 (2 rows) 177900-  177918-1x2 4 177908- (panel mount) 179840- (pc board mount) 179466- (free-hanging) 177919-1x2 6 177901- 177919-1x2 6 177909-  (panel mount) 179841- (pc board mount) 8 177902- 177920-1x2 8 179467- (free-hanging) 177920-1x2 917845- (pc board mount) 9 177903- 177919-1x3 9 177911-  (panel mount) 177919-1x3 10 177904- 177921-1x2 10 177912-  (panel mount) 177921-1x2 177913- (panel mount) 177920-1x3 12 177905- 177920-1x3 12 179843-  (pc board mount) 1903720-1 (free-hanging) 177920-1x3  6.5 mm and 13.0 mm centerline 2 1939344-1 316061-1x1 2 1939343-1 (panel mount) 3 179938- 316062-1x1 3 179846- (pc board mount) 179944- (pc board mount/smt) 2 917745- (pc board mount 13 mm centerline) 9139343-1- (panel mount) 4 (1 row) 179939-  316063-1x1 179847- (pc board mount) 4 179945- (pc board mount/smt) 4 (2 rows) 179861-  316061-1x2 179848- (pc board mount) 1903486-1 (panel mount) 6 179862- 316062-1x2 6 179849- (pc board mount) 1903487-1 (panel mount) 12 917354- 353891-1x2 12 917353-  (pc board mount) *for details on 6.5 mm and 13.0 mm centerline products, contact technical support note: all part numbers are rohs compliant. plug connector (wire side) mating connectors (wire and pc board mount side) housing note: all dimensions shown are metric.
61 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 power double lock (pdl) connectors (wire-to-board and wire-to-wire) (continued) amp soft shell pin and socket connectors power double lock (pdl) connectors .156 [3.96], .256 [6.50], .312 [7.92] and .512 [13.00] centerlines high density contacts and product composition contacts material and finish pre-tinned copper alloy receptacle for plug housing, tab for cap housing positive mounting achieved with double lock mechanism. power double lock connector is composed of the components listed below:  tab and receptacle contacts  free-hanging plug housing  free-hanging cap housing  panel mount cap housing  pc board-mount tab header  double lock plate tab receptacle product composition  contact is partially-mounted.  double lock plate is set.  contact is fully pushed in as double lock plate is pressed. note: all dimensions shown are metric. note: all part numbers are rohs compliant. wire range ins. dia. applicator certi-crimp ii awg mm 2 (note) strip loose strip loose part no. hand tool form piece form piece part no. 26-22 0.14~0.34 1.30~2.00 177914-1 179592-1 177916-1 179594-1 680283-x 91567-1 177914-2* 179592-2* 20-16 0.51~1.38 2.00~3.10 177915-1 179593-1 177917-1 179595-1 680286-x 91569-1 177915-2* 179593-2* note: maximum diameter is 2.8 mm when double lock plate is used. *part number suffix -2 represents high contact pressure type. extraction tool p/n : 234912-1 (for receptacle contact) 234914-1 (for tab contact) note: contact the tooling assistance center (tac) at 1-800-722-1111 for applicator part number. receptacle contact part no. tab
62 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 power double lock (pdl) connectors (wire-to-board and wire-to-wire) (continued) amp soft shell pin and socket connectors power double lock (pdl) connectors .156 [3.96] centerlines high density 3.96 mm centerline free-hanging plug housing 1 circuit wire-to-wire material ul94v-0, 6/6 nylon part number 316768-1 (natural) 316768-2 (red) 316768-4 (yellow) 316768-6 (blue) 316768-9 (black) related product data receptacle contacts page 61 mating cap housings (free-hanging)pages 65-66 double lock plate page 71 2 circuits wire-to-board and wire-to-wire material ul94v-0, 6/6 nylon part number 177898-1 (natural) 177898-2 (red) 177898-4 (yellow) 177898-6 (blue) 177898-9 (black) lock type ii 3-177898-1 (natural) related product data receptacle contacts page 61 mating cap housings (free-hanging)pages 65-66 (panel mount)pages 67-70 double lock plate page 71 mating tab headers pages 72-74 3 circuits wire-to-board and wire-to-wire material ul94v-0, 6/6 nylon part number 177899-1 (natural) 177899-2 (red) 177899-4 (yellow) 177899-6 (blue) 177899-9 (black) lock type ii 3-177899-1 (natural) related product data receptacle contacts page 61 mating cap housings (free-hanging)pages 65-66 (panel mount)pages 67-70 double lock plate page 71 mating tab headers pages 72-74 and (2 circuit, 7.92 mm centerline)page 74 4 circuits (1 row) wire-to-wire material ul94v-0, 6/6 nylon part number 316501-1 (natural) 316501-4 (yellow) 316501-6 (blue) lock type ii 3-316501-1 (natural) related product data receptacle contacts page 61 mating cap housings (panel mount)pages 67-70 double lock plate page 71 section x-x section x-x section x-x section x-x note: all dimensions shown are metric. note: all part numbers are rohs compliant.
63 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 power double lock (pdl) connectors (wire-to-board and wire-to-wire) (continued) amp soft shell pin and socket connectors power double lock (pdl) connectors .156 [3.96] centerlines high density 3.96 mm centerline free-hanging plug housing 4 circuits (2 rows) wire-to-board and wire-to-wire material ul94v-0, 6/6 nylon part number 177900-1 (natural) 177900-4 (yellow) 177900-6 (blue) lock type ii 3-177900-1 (natural) related product data receptacle contacts page 61 mating cap housings (free-hanging)pages 65-66 (panel mount)pages 67-70 double lock plate page 71 mating tab headers pages 72-74 6 circuits wire-to-board and wire-to-wire material ul94v-0, 6/6 nylon part number 177901-1 (natural) 177901-4 (yellow) 177901-6 (blue) lock type ii 3-177901-1 (natural) related product data receptacle contacts page 61 mating cap housings (free-hanging)pages 65-66 (panel mount)pages 67-70 double lock plate page 71 mating tab headers pages 72-74 8 circuits wire-to-board and wire-to-wire material ul94v-0, 6/6 nylon part number 177902-1 (natural) 177902-4 (yellow) 177902-6 (blue) lock type ii 3-177902-1 (natural) related product data receptacle contacts page 61 mating cap housings (free-hanging)pages 65-66 double lock plate page 71 mating tab headers pages 72-74 section x-x section x-x section x-x note: all dimensions shown are metric. note: all part numbers are rohs compliant.
64 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 power double lock (pdl) connectors (wire-to-board and wire-to-wire) (continued) amp soft shell pin and socket connectors power double lock (pdl) connectors .156 [3.96] centerlines high density 3.96 mm centerline free-hanging plug housing 9 circuits wire-to-wire material ul94v-0, 6/6 nylon part number 177903-1 (natural) 177903-4 (yellow) 177903-6 (blue) lock type ii 3-177903-1 (natural) related product data receptacle contacts page 61 mating cap housings (panel mount)pages 67-70 double lock plate page 71 10 circuits wire-to-wire material ul94v-0, 6/6 nylon part number 177904-1 (natural) 177904-4 (yellow) 177904-6 (blue) related product data receptacle contacts page 61 mating cap housings (panel mount)pages 67-70 double lock plate page 71 12 circuits wire-to-board and wire-to-wire material ul94v-0, 6/6 nylon part number 177905-1 (natural) 177905-4 (yellow) 177905-6 (blue) related product data receptacle contacts page 61 mating cap housings (panel mount)pages 67-70 double lock plate page 71 mating tab headers pages 72-74 section x-x section x-x section x-x note: all dimensions shown are metric. note: all part numbers are rohs compliant.
65 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 power double lock (pdl) connectors (wire-to-wire) amp soft shell pin and socket connectors power double lock (pdl) connectors .156 [3.96] centerlines high density 3.96 mm centerline free-hanging cap housing 1 circuit wire-to-wire material ul94v-0, 6/6 nylon part number 316769-1 (natural) 316769-2 (red) 316769-4 (yellow) 316769-6 (blue) 316769-9 (black) related product data tab contacts page 61 mating plug housings (free-hanging)pages 62-64 double lock plate page 71 2 circuits wire-to-wire material ul94v-0, 6/6 nylon part number 179463-1 (natural) 179463-2 (red) 179463-4 (yellow) 179463-6 (blue) 179463-9 (black) related product data tab contacts page 61 mating plug housings (free-hanging)pages 62-64 double lock plate page 71 3 circuits wire-to-wire material ul94v-0, 6/6 nylon part number 179464-1 (natural) 179464-2 (red) 179464-4 (yellow) 179464-6 (blue) 179464-9 (black) related product data tab contacts page 61 mating plug housings (free-hanging)pages 62-64 double lock plate page 71 section x-x section x-x section x-x note: all dimensions shown are metric. note: all part numbers are rohs compliant.
66 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 power double lock (pdl) connectors (wire-to-wire) (continued) amp soft shell pin and socket connectors power double lock (pdl) connectors .156 [3.96] centerlines high density 4 circuits (2 rows) wire-to-wire material ul94v-0, 6/6 nylon part number 179465-1 (natural) 179465-4 (yellow) 179465-6 (blue) related product data tab contacts page 61 mating plug housings (free-hanging)pages 62-64 double lock plate page 71 6 circuits wire-to-wire material ul94v-0, 6/6 nylon part number 179466-1 (natural) 179466-4 (yellow) 179466-6 (blue) related product data tab contacts page 61 mating plug housings (free-hanging)pages 62-64 double lock plate page 71 8 circuits wire-to-wire material ul94v-0, 6/6 nylon part number 179467-1 (natural) 179467-4 (yellow) 179467-6 (blue) related product data tab contacts page 61 mating plug housings (free-hanging)pages 62-64 double lock plate page 71 12 circuits wire-to-board material ul94v-0, 6/6 nylon part number 1903720-1 (natural) related product data tab contacts page 61 mating plug housings (free-hanging)pages 62-64 double lock plate page 71 section x-x section x-x section x-x section x-x 3.96 mm centerline free-hanging cap housing note: all dimensions shown are metric. note: all part numbers are rohs compliant. 26.1 17.86 circuit # 4.6 centerline 3.96 centerline 12 17.8 +0.15 -0
67 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 power double lock (pdl) connectors (wire-to-wire) (continued) amp soft shell pin and socket connectors power double lock (pdl) connectors .156 [3.96] centerlines high density 2 circuits wire-to-wire material ul94v-0, 6/6 nylon part number 177906-1 (natural) 177906-2 (red) 177906-4 (yellow) 177906-6 (blue) 177906-9 (black) related product data tab contacts page 61 mating plug housings (free-hanging)pages 62-64 double lock plate page 71 3 circuits wire-to-wire material ul94v-0, 6/6 nylon part number 177907-1 (natural) 177907-2 (red) 177907-4 (yellow) 177907-6 (blue) 177907-9 (black) related product data tab contacts page 61 mating plug housings (free-hanging)pages 62-64 double lock plate page 71 4 circuits (1 row) wire-to-wire material ul94v-0, 6/6 nylon part number 316502-1 (natural) 316502-4 (yellow) 316502-6 (blue) related product data tab contacts page 61 mating plug housings (free-hanging)pages 62-64 double lock plate page 71 3.96 mm centerline panel mount cap housing section x-x panel cutout (applicable board thickness: 0.8~2.0 mm) panel mounting direction panel cutout (applicable board thickness: 0.8~2.0 mm) section x-x panel mounting direction panel cutout (applicable board thickness: 0.8~2.0 mm) section x-x panel mounting direction note: all dimensions shown are metric. note: all part numbers are rohs compliant.
68 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 power double lock (pdl) connectors (wire-to-wire) (continued) amp soft shell pin and socket connectors power double lock (pdl) connectors .156 [3.96] centerlines high density 4 circuits (2 rows) wire-to-wire material ul94v-0, 6/6 nylon part number 177908-1 (natural) 177908-4 (yellow) 177908-6 (blue) related product data tab contacts page 61 mating plug housings (free-hanging)pages 62-64 double lock plate page 71 6 circuits wire-to-wire material ul94v-0, 6/6 nylon part number 177909-1 (natural) 177909-4 (yellow) 177909-6 (blue) related product data tab contacts page 61 mating plug housings (free-hanging)pages 62-64 double lock plate page 71 3.96 mm centerline panel mount cap housing section x-x panel cutout (applicable board thickness: 0.8  2.0 mm) panel mounting direction section x-x panel cutout (applicable board thickness: 0.8  2.0 mm) panel mounting direction note: all dimensions shown are metric. note: all part numbers are rohs compliant.
69 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 power double lock (pdl) connectors (wire-to-wire) (continued) amp soft shell pin and socket connectors power double lock (pdl) connectors .156 [3.96] centerlines high density 9 circuits wire-to-wire material ul94v-0, 6/6 nylon part number 177911-1 (natural) 177911-4 (yellow) 177911-6 (blue) related product data tab contacts page 61 mating plug housings (free-hanging)pages 62-64 double lock plate page 71 for 10 circuits wire-to-wire material ul94v-0, 6/6 nylon part number 177912-1 (natural) 177912-4 (yellow) 177912-6 (blue) related product data tab contacts page 61 mating plug housings (free-hanging)pages 62-64 double lock plate page 71 section x-x panel cutout (applicable board thickness: 0.8  2.0 mm) panel mounting direction section x-x panel cutout (applicable board thickness: 0.8  2.0 mm) panel mounting direction 10.85 8.1 3.96 mm centerline panel mount cap housing note: all dimensions shown are metric. note: all part numbers are rohs compliant.
70 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 power double lock (pdl) connectors (wire-to-wire) (continued) amp soft shell pin and socket connectors power double lock (pdl) connectors .156 [3.96] centerlines high density 12 circuits wire-to-wire material ul94v-0, 6/6 nylon part number 177913-1 (natural) 177913-4 (yellow) 177913-6 (blue) related product data tab contacts page 61 mating plug housings (free-hanging)pages 62-64 double lock plate page 71 3.96 mm centerline panel mount cap housing section x-x panel cutout (applicable board thickness: 0.8  2.0 mm) panel mounting direction note: all dimensions shown are metric. note: all part numbers are rohs compliant.
71 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 power double lock (pdl) connectors (wire-to-board and wire-to-wire) amp soft shell pin and socket connectors power double lock (pdl) connectors .156 [3.96] centerlines high density double lock plates material ul94v-0, glass filled 6/6 nylon, natural color part number 316770-1 (1 pos.) 177918-1 (2 pos.) 177919-1 (3 pos.) 177920-1 (4 pos.) 177921-1 (5 pos.) related product data plug housings pages 62-64 cap housings pages 65-70 3.96 mm centerline double-lock plates for 1 circuit for 2 circuits for 4 circuits for 5 circuits for 3 circuits no. of pos. plug housing free-hanging panel mount part number required qty. 1 316768- 316769-  316770-1 (1 pos.) 1 2 177898- 179463-  177906-  177918-1 (2 pos.) 1 3 177899- 179464-  177907-  177919-1 (3 pos.) 1 4 (1 row) 316501-  316502-  177920-1 (4 pos.) 1 4 (2 rows) 177900-  179465-  177908-  177918-1 (2 pos.) 2 6 177901- 179466-  177909-  177919-1 (3 pos.) 2 8 177902- 179467-  177920-1 (4 pos.) 2 9 177903- 177911-  177919-1 (3 pos.) 3 10 177904- 177912-  177921-1 (5 pos.) 2 12 177905- 177913-  177920-1 (4 pos.) 3 cap housing applicable housing part no. double lock plate note: all dimensions shown are metric. note: all part numbers are rohs compliant.
72 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 power double lock (pdl) connectors (wire-to-board) amp soft shell pin and socket connectors power double lock (pdl) connectors .156 [3.96] centerlines high density 2 circuits wire-to-board material and finish housing ul 94v-0, glass filled 6/6 nylon contact copper alloy, tin plated part number 179838-1 (natural) 179838-2 (red) 179838-4 (yellow) 179838-6 (blue) 179838-9 (black) tube (53 ea.)316299-  related product data mating plug housing (free-hanging)pages 62-64 3 circuits wire-to-board material and finish housing ul 94v-0, glass filled 6/6 nylon contact copper alloy, tin plated part number 179839-1 (natural) 179839-2 (red) 179839-4 (yellow) 179839-6 (blue) 179839-9 (black) related product data mating plug housing (free-hanging)pages 62-64 3.96 mm centerline for pc board mount tab header, vertical section x-x section y-y pc board layout (applicable board thickness: 1.6 mm) * extent of resin coating section x-x section y-y pc board layout (applicable board thickness: 1.6 mm) * extent of resin coating note: all dimensions shown are metric. note: all part numbers are rohs compliant.
73 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 power double lock (pdl) connectors (wire-to-board) (continued) amp soft shell pin and socket connectors power double lock (pdl) connectors .156 [3.96] centerlines high density 4 circuits (2 rows) wire-to-board material and finish housing ul 94v-0, glass filled 6/6 nylon. contact copper alloy, tin plated part number 179840-1 (natural) 179840-4 (yellow) 179840-6 (blue) related product data mating plug housings (free-hanging)pages 62-64 6 circuits wire-to-board material and finish housing ul 94v-0, glass filled 6/6 nylon. contact copper alloy, tin plated part number 179841-1 (natural) 179841-4 (yellow) 179841-6 (blue) related product data mating plug housings (free-hanging)pages 62-64 3.96 mm centerline for pc board mount tab header, vertical (continued) section x-x section y-y pc board layout (applicable board thickness: 1.6 mm) section x-x section y-y pc board layout (applicable board thickness: 1.6 mm) * extent of resin coating section x-x section y-y pc board layout (applicable board thickness: 1.6 mm) * extent of resin coating * extent of resin coating 8 circuits wire-to-board material and finish housing ul 94v-0, glass filled 6/6 nylon. contact copper alloy, tin plated part number 917845-1 (natural) 917845-4 (yellow) 917845-6 (blue) related product data mating plug housings (free-hanging)pages 62-64 note: all dimensions shown are metric. note: all part numbers are rohs compliant.
74 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 power double lock (pdl) connectors (wire-to-board) (continued) amp soft shell pin and socket connectors power double lock (pdl) connectors .156 [3.96] and .312 [7.92] centerlines high density section x-x section y-y pc board layout (applicable board thickness: 1.6 mm) * extent of resin coating section x-x section y-y pc board layout (applicable board thickness: 1.6 mm) * extent of resin coating 12 circuits wire-to-board material and finish housing ul 94v-0, glass filled 6/6 nylon contact copper alloy, tin plated part number 179843-1 (natural) 179843-4 (yellow) 179843-6 (blue) related product data mating plug housings (free-hanging)pages 62-64 2 circuits wire-to-board material and finish housing ul 94v-0, glass filled 6/6 nylon contact copper alloy, tin plated part number with kink 179844-1 (natural) 179844-2 (red) 179844-4 (yellow) 179844-6 (blue) 179844-9 (black) without kink 9-179844-1 (natural) 9-179844-6 (blue) related product data mating 3-circuit plug housings (free-hanging)page 62 3.96 mm centerline for pc board mount tab header, vertical 3.96 mm centerline (2 pos. = 7.92 mm centerline) for pc board mount tab header, vertical note: all dimensions shown are metric. note: all part numbers are rohs compliant.
75 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 power double lock (pdl) connectors (wire-to-board and wire-to-wire) (continued) amp soft shell pin and socket connectors power double lock (pdl) connectors .256 [6.50] centerlines high density section x-x 3 circuits wire-to-board material ul 94v-0, 6/6 nylon part number 179938-1 (natural) 179938-2 (red) 179938-4 (yellow) 179938-6 (blue) 179938-9 (black) related product data receptacle contacts page 61 double lock plate page 77 mating tab headers pages 79-81 2 circuits wire-to-board material ul 94v-0, 6/6 nylon part number 1939344-1 (natural) related product data receptacle contacts page 61 double lock plate page 77 mating tab headers pages 79-81 4 circuits (1 row) wire-to-board material ul 94v-0, 6/6 nylon part number 179939-1 (natural) 179939-4 (yellow) 179939-6 (blue) 179939-9 (black) related product data receptacle contacts page 61 double lock plate page 77 mating tab headers pages 79-81 4 circuits (2 rows) wire-to-board material ul 94v-0, 6/6 nylon part number housing lock type a 179861-1 (natural) 179861-4 (yellow) 179861-6 (blue) housing lock type b 2-179861-1 (natural) 2-179861-4 (yellow) 2-179861-6 (blue) related product data receptacle contacts page 61 double lock plate page 77 mating tab headers pages 79-81 6.5 mm centerline free-hanging plug housing housing lock type b note: all dimensions shown are metric. note: all part numbers are rohs compliant. 6.45 ref 17.2 0.1 circuit # 6.5 centerline 1.35 ref 20.6 +0.25 -0 12.5 0.1 4.1 +0.1 -0 0.85 +0.1 -0.03
76 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 power double lock (pdl) connectors (wire-to-board and wire-to-wire) (continued) amp soft shell pin and socket connectors power double lock (pdl) connectors .256 [6.50] centerlines high density 6 circuits wire-to-board material ul 94v-0, 6/6 nylon part number housing lock type a 179862-1 (natural) 179862-4 (yellow) 179862-6 (blue) housing lock type b 2-179862-1 (natural) 2-179862-4 (yellow) 2-179862-6 (blue) related product data receptacle contacts page 61 double lock plate page 77 mating tab headers pages 79-81 6.5 mm centerline free-hanging plug housing section x-x section x-x housing lock type b housing lock type b 12 circuits wire-to-board material ul 94v-0, 6/6 nylon. part number housing lock type a 917354-1 (natural) housing lock type b 2-917354-1 (natural) related product data receptacle contacts page 61 double lock plate page 77 mating tab headers pages 79-81 note: all dimensions shown are metric. note: all part numbers are rohs compliant.
77 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 power double lock (pdl) connectors (wire-to-board and wire-to-wire) (continued) amp soft shell pin and socket connectors power double lock (pdl) connectors .256 [6.50] centerlines high density material ul94v-0, glass filled 6/6 nylon, natural color part number 316061-1 (2-circuits) 316062-1 (3-circuits) 316063-1 (4-circuits) 353891-1 (6-circuits) related product data plug housings (free-hanging)pages 75-76 6.5 mm centerline double-lock plates for 2 circuits wire-to-board note: all dimensions shown are metric. note: all part numbers are rohs compliant. no. of applicable plug pos. housing part no. part number required qty. 3 179938- 316062-1 1 4 (1 row) 179939- 316063-1 1 4 (2 rows) 179861- 316061-1 2 6 179862- 316062-1 2 12 917354- 353891-1 2 double lock plate for 3 circuits wire-to-board for 4 circuits wire-to-board for 6 circuits wire-to-board
78 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 pagehead_12_helvcdbd (continued) amp soft shell pin and socket connectors power double lock (pdl) connectors .256 [6.50] centerlines high density power double lock (pdl) connectors (wire-to-board) (continued) 2 circuits wire-to-wire material and finish housing ul 94v-0, glass filled 6/6 nylon contact copper alloy, tin plated part number 1939343-1 (natural) 6.5 mm centerline panel mount cap housing 4 circuits wire-to-wire material and finish housing ul 94v-0, glass filled 6/6 nylon contact copper alloy, tin plated part number 1903486-1 (natural) 6 circuits wire-to-wire material and finish housing ul 94v-0, glass filled 6/6 nylon contact copper alloy, tin plated part number 1903487-1 (natural) note: all dimensions shown are metric. note: all part numbers are rohs compliant. 10.4 0.13 10.35 0.13 7.8 0.13 8.4 0.13 26.1 (9.6) 12.5 (4.2) 2.1 pitch 6.5 12 9.2 (2.45) 7.1 10.4 0.13 pitch 6.5 12.8 0.13 16.1 0.13 13.15 0.13 12.8 0.13 18.3 0.13 10.1 0.13 1.35 0.13 12.5 26.1 12 (9.6) (4.2) (2.1) pitch 6.5 15.8 (2.45) 13.6 19.3 0.13 16.1 0.13 13.15 0.13 10.1 0.13 1.35 0.13 10.4 0.13 19.3 0.13 24.85 0.13 (9.6) (4.2) (2.1) 19 12 26.1 15.8 (2.45) 13.6 13 pitch 6.5 pitch 6.5
79 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 pagehead_12_helvcdbd (continued) amp soft shell pin and socket connectors power double lock (pdl) connectors .256 [6.50] and .512 [13.00] centerlines high density power double lock (pdl) connectors (wire-to-board) (continued) section x-x section y-y pc board layout (applicable board thickness: 1.6 mm) * extent of resin coating section x-x section y-y pc board layout (applicable board thickness: 1.6 mm) * extent of resin coating section x-x section y-y pc board layout (applicable board thickness: 1.6 mm) 3 circuits wire-to-board material and finish housing ul 94v-0, glass filled 6/6 nylon contact copper alloy, tin plated part number 179846-1 (natural) 179846-4 (yellow) 179846-6 (blue) related product data mating plug housings (free-hanging)pages 75-76 6.5 mm centerline (2 pos.=13 mm centerline) pc board mount tab header, vertical 2 circuits (13 mm centerline) wire-to-board material and finish housing ul 94v-0, glass filled 6/6 nylon contact copper alloy, tin plated part number 917745-1 (natural) 917745-4 (yellow) 917745-6 (blue) tube (26 ea.)917746-  related product data mating 3-circuit plug housings (free-hanging)page 75 4 circuits (1 row) wire-to-board material and finish housing ul 94v-0, glass filled 6/6 nylon contact copper alloy, tin plated part number 179847-1 (natural) 179847-4 (yellow) 179847-6 (blue) related product data mating plug housings (free-hanging)pages 75-76 note: all dimensions shown are metric. note: all part numbers are rohs compliant. * extent of resin coating
80 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 pagehead_12_helvcdbd (continued) amp soft shell pin and socket connectors power double lock (pdl) connectors .256 [6.50] centerlines high density power double lock (pdl) connectors (wire-to-board) (continued) 4 circuits (2 rows) wire-to-board material and finish housing ul 94v-0, glass filled 6/6 nylon contact copper alloy, tin plated part number 179848-1 (natural) 179848-4 (yellow) 179848-6 (blue) tube (40 ea.)917747-  related product data mating plug housings (free-hanging)pages 75-76 6.5 mm centerline pc board mount tab header, vertical 6 circuits wire-to-board material and finish housing ul 94v-0, glass filled 6/6 nylon contact copper alloy, tin plated part number 179849-1 (natural) 179849-4 (yellow) 179849-6 (blue) related product data mating plug housings (free-hanging)pages 75-76 section x-x section y-y pc board layout (applicable board thickness: 1.6 mm) * extent of resin coating section x-x section y-y pc board layout (applicable board thickness: 1.6 mm) * extent of resin coating note: all dimensions shown are metric. note: all part numbers are rohs compliant.
81 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 pagehead_12_helvcdbd (continued) amp soft shell pin and socket connectors power double lock (pdl) connectors .256 [6.50] centerlines high density power double lock (pdl) connectors (wire-to-board) (continued) 6.5 mm centerline pc board mount tab header, vertical 12 circuits wire-to-board material and finish housing ul 94v-0, glass filled 6/6 nylon contact copper alloy, tin plated part number with boss, with kink 917353-1 (natural) without boss, without kink 3-917353-1 (natural) related product data mating plug housings (free-hanging)pages 75-76 section x-x section y-y pc board layout (applicable board thickness: 1.6 mm) * extent of resin coating note: all dimensions shown are metric. note: all part numbers are rohs compliant.
82 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 engineering notes amp soft shell pin and socket connectors
83 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 mini-universal mate-n-lok connectors amp soft shell pin and socket connectors mini-universal mate-n-lok connectors .163 [4.14] centerline high density performance characteristics the mini-universal mate-n-lok connector performance characteristics found on pages 83-84 are based on free-hanging and panel mount connec- tors, loaded with contacts crimped on stranded wire. low level termination resistance 20 milliohms max. total resistance between wire crimps of a mated pin and socket dielectric withstanding voltage 1.5 kvac between adjacent circuits insulation resistance 1000 megohms minimum between adjacent circuits voltage rating 600 v ac or dc contact retention 8 lb. min. per contact durability 20 cycles, mating and unmating product facts  compact, durable housings  pins and sockets can be accommodated in the same housings  contacts fully protected in the housings. both pins and sockets can be used on the power supply wiring  fully polarized to provide proper plug-to-cap mating incorporating a positive locking mechanism to help prevent accidental disengagement of mated connectors. also facilitates panel mounting  free-hanging or panel mount  housings available in 1, 2, 3, 4, 6, 9, 12 and 15 circuit configuration for wire-to- wire connection  connectors can be mounted to .031-.079 [0.79-2.00] thick panels  printed circuit board pin headers are available in 2 thru 24 circuit vertical and right-angle configurations  hermaphroditic housings available in 2, 3 and 4 circuits for free-hanging applications  low insertion/extraction forces  contacts accept wire size range 30-16 awg [.05-1.2 mm 2 ]  test probe contacts available  .163 [4.14] centerline spacing  not for interrupting current  recognized under the component program of underwriters laboratories inc., file no. e28476  certified by canadian standards association, file no. lr 7189 r r technical documents product specifications 108-1542 mini-universal mate-n-lok connectors 108-1543 mini-universal mate-n-lok headers 108-5151 mini-universal mate-n-lok connectors (ul94v-2) 108-5138 mini-universal mate-n-lok connectors (ul94v-0) application specification 114-16017 mini-universal mate-n-lok connectors instruction sheets 408-3234 mini-universal mate-n-lok connectors 411-5105 mini-universal mate-n-lok connectors
84 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 mini-universal mate-n-lok connectors (continued) amp soft shell pin and socket connectors mini-universal mate-n-lok connectors .163 [4.14] centerline high density performance characteristics (continued) maximum current maximum current rating of mini-universal mate-n-lok connectors is limited by the maximum operating temperature of the housings which is 105c including the temperature rise of the contacts which is a maximum of 30c. there are several variables which have a direct effect on this maximum current-carrying capability for a given connector and must be considered for each application. these variables are: wire size larger diameter wire will carry more current since it has less internal resistance to current flow and thus generates less heat. longer wire lengths also enhance current-carrying capabilities since the wire conducts heat away from the connector. connector size in general, the more circuits in a connector, the less current can be carried. ambient temperature the higher the ambient temperature, the less current can be carried in any given connector. printed wiring board conductor size the finished trace conductor width and thickness should be maxi- mized to allow for the greatest current- carrying capacity and heat dissipation. mini-universal mate-n-lok connectors also will withstand the following tests: housing panel retention 26 lb. min. housing lock strength 9 lb. min. thermal shock C 55c to + 105c temperature-humidity cycling 25c to 65c at 95 rh vibration 10-55-10 cycles per minute at .06 inch total excursion physical shock 18 drops, 50 g half-sine at 11 milliseconds current rating verification for 30c maximum temperature rise 100% energized termination resistance/contact crimp tensile force termination contact resistance crimp wire size test resistance tensile force awg mm 2 current milliohms force (min.) (amps) (max. init.) lbs. n 30 .05 28 .08 26 .12 4 18 24 .2 7 31 22 .3 11 49 20 .5 13 58 18 .8 15 67 16 1.2 18 80 wire-to-wire mini-universal mate-n-lok connectors calculated current table number of wire awg circuits 16 18 20 22 24 26 30 2 9.50 9.00 7.50 6.00 5.00 4.00 3.00 3 8.50 8.00 7.00 5.50 4.50 4.00 3.00 4 8.00 7.00 6.00 5.00 4.50 3.50 2.50 6 7.00 6.50 5.50 4.50 4.00 3.00 2.50 9 6.00 5.50 4.50 4.00 3.50 3.00 2.00 12 6.00 5.50 4.50 3.50 3.00 2.50 2.00 15 5.50 5.00 4.00 3.50 3.00 2.50 2.00 values are based on initial temperature rise versus current testing and are intended to be a guide in the selection of a connector family. all applications should be tested by the end user. the values listed are per circuit, for fully loaded housings being 100% energized. note: all combinations above were not tested and this chart contains interpolated and extrapolated values. wire-to-board due to the vast differences in trace geometry and printed circuit board configurations, we are unable to provide a separate current carrying chart for our printed circuit board header products. however, the above wire-to-wire charts may be used as a guideline for headers if the trace width and thickness is equal to the listed wire gauge. for vertical headers, only 95% of the wire-to-wire value should be used. for right-angle headers, only 75% of the wire-to-wire value should be used. the chart values are only a tool for connector selection and will require the customer to fully test their application. minimum wire lengths for t-rise vs. current testing awg min. length (in.) awg min. length (in.) 30 2.6 18 9.4 28 3.2 16 11.3 26 4.1 14 13.7 24 5.1 12 16.4 20 7.8 10 19.3 note: if wire lengths used are less than those listed above, the current- carrying ability of the system will be reduced due to less heat being conducted away from the connector. the customer should fully test all applications.
85 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 mini-universal mate-n-lok connectors (continued) amp soft shell pin and socket connectors mini-universal mate-n-lok connectors .163 [4.14] centerline high density mini-universal mate-n-lok connector mating combinations connector part number mating connector part number pc board pin headers number flammability style plug 1 housing cap 1 housing vertical right-angle of rating part no. part no. plating with without blindmate with circuits drain holes drain holes board lock ul94v-2 in-line 172335-1 172327-1 4 1 ul94v-0 in-line 172164-1 172156-1 4 tin 6 1-794374-0 duplex 5 1-794374-1 172328-1 2 ul94v-2 in-line 172336-1 172343-1 4 172807-1 3 172807-1 3 2 173956-1 3 173956-1 3 ul94v-0 in-line 172165-1 172157-1 2 tin 6 1-770166-0 1-770872-0 1-770966-0 172233-1 4 duplex 5 1-770166-1 1-770872-1 1-770966-1 794894-1 7 794896-1 2,7 tin/duplex 1-770166-1 1-770872-1 1-770966-1 172808-1 3 172808-1 3 ul94v-2 in-line 172337-1 172329-1 2 tin 3 172344-1 4 duplex 5 173957-1 3 173957-1 3 ul94v-0 in-line 172166-1 172158-1 2 tin 1-770170-0 1-770873-0 1-770967-0 172234-1 4 duplex 5 1-770170-1 1-770873-1 1-770967-1 ul94v-2 dual row 172809-1 3 172809-1 3 172338-1 172330-1 2 4 173958-1 3 173958-1 3 ul94v-0 dual row 172167-1 172159-1 2 tin 1-770174-0 1-770874-0 1-794325-0 1-770968-0 duplex 5 1-770174-1 1-770874-1 1-794325-1 1-770968-1 794805-1 7 794939-1 2,7 tin/duplex 1-770174-1 1-770874-1 1-770968-1 ul94v-2 dual row 172339-1 172331-1 2 6 tin 1-770178-0 1-770875-0 1-794326-0 1-770969-0 ul94v-0 dual row 172168-1 172160-1 2 duplex 5 1-770178-1 1-770875-1 1-794326-1 1-770969-1 794895-1 7 794940-1 2,7 tin/duplex 1-770178-1 1-770875-1 1-770969-1 tin 1-794065-0 1-794073-0 1-794327-0 1-770970-0 8 ul94v-0 dual row 770579-1 duplex 5 1-794065-1 1-794073-1 1-794327-1 1-770970-1 794821-1 7 794941-1 2,7 tin/duplex 1-794065-1 1-794073-1 1-770970-1 ul94v-2 matrix 172340-1 172332-1 2 9 ul94v-0 matrix 172169-1 172161-1 2 tin 1-770182-0 1-770876-0 1-794432-0 duplex 5 1-770182-1 1-770876-1 1-794432-1 tin 1-770743-0 1-770858-0 1-794328-0 1-770971-0 10 ul94v-0 dual row 770580-1 duplex 5 1-770743-1 1-770858-1 1-794328-1 1-770971-1 794781-1 7 794942-1 2,7 tin/duplex 1-770743-1 1-770858-1 1-770971-1 ul94v-2 matrix 172341-1 172333-1 2 matrix 172170-1 172162-1 2 tin 1-770186-0 1-794040-0 1-794329-0 12 ul94v-0 duplex 5 1-770186-1 1-794040-1 1-794329-1 dual row 770581-1 tin 1-794066-0 1-770621-0 1-770972-0 duplex 5 1-794066-1 1-770621-1 1-770972-1 tin 1-794067-0 1-794074-0 1-770973-0 14 ul94v-0 dual row 770582-1 duplex 5 1-794067-1 1-794074-1 1-770973-1 ul94v-2 matrix 172342-1 172334-1 2 15 ul94v-0 matrix 172171-1 172163-1 2 tin 1-770190-0 1-770859-0 1-794330-0 duplex 5 1-770190-1 1-770859-1 1-794330-1 tin 1-794068-0 1-794075-0 1-770974-0 16 ul94v-0 dual row 770583-1 duplex 5 1-794068-1 1-794075-1 1-770974-1 tin 1-794069-0 1-794076-0 1-794105-0 18 ul94v-0 dual row 770584-1 duplex 5 1-794069-1 1-794076-1 1-794105-1 tin 1-794070-0 1-794077-0 1-794106-0 20 ul94v-0 dual row 770585-1 duplex 5 1-794070-1 1-794077-1 1-794106-1 tin 1-794071-0 1-794078-0 1-794107-0 22 ul94v-0 dual row 770586-1 duplex 5 1-794071-1 1-794078-1 1-794107-1 tin 1-794072-0 1-794079-0 1-794108-0 24 ul94v-0 dual row 770587-1 duplex 5 1-794072-1 1-794079-1 1-794108-1 1 mini-universal mate-n-lok plug and cap housings accept pin or socket contacts. use the appropriate contacts in the plug housing as required by the mating connector. all plugs are free-hanging and caps are free-hanging or panel mount, unless otherwise noted. 2 panel mount only. 3 hermaphroditic: mates to itself. 4 free-hanging only. 5 duplex finish plated with .000030 [.000762] min. gold in mating area and matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. 6 tin finish plated with .000150 [.00381] min. tin over .000050 [.00127] min. nickel underplate on entire contact. 7 for splash-proof sealing. note: all part numbers are rohs compliant.
86 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 mini-universal mate-n-lok connectors (continued) amp soft shell pin and socket connectors mini-universal mate-n-lok connectors .163 [4.14] centerline high density contact insertion tool (for inserting contacts applied to small diameter wire) no. 91002-1 is 408-7347 contacts pin diameter .039 [0.99] material brass or phosphor bronze stock thickness .008 [0.20] these contacts are to be used in mini- universal mate-n-lok plug or cap housings only. related product data product specifications 108-1542 mini-universal mate-n-lok connectors 108-1543 mini-universal mate-n-lok headers application specification 114-16017 mini-universal mate-n-lok connectors performance characteristics pages 83-84 housings pages 87-89 technical documents pages 83 and 205-206 application tooling pages 207- 210 keying plug material ul94v-0 nylon, white color contact extraction tool no. 189727-1 is 408-4118 test probe contact material and finish phosphor bronze, nickel plated notes: 1. the test probe is inserted into the housing in the same direction as indicated by the arrow shown to the right. 2. the test probe can be used in the cap or plug housing. 3. test probes are supplied unassembled. 1.004 [2.55] .671 2 [17.04] .659 2 [16.74] 1.378 [35.00] part number 174670-1 part number 172971-1 pin socket wire size hdm hand range ins. dia. material applicator tool awg [mm 2 ] range and finish strip loose strip loose part no. part no. form pieces form pieces brass, pre-tin 770835-1 794059-1 770834-1 794058-1 567418-1 3 phos. brz., pre-tin 770834-4 567418-2 3 90717-2 brass, duplex 1 1-770835-0 1-794059-0 1-770834-0 1-794058-0 567418-3 3 phos. brz., duplex 1 1-770834-1 brass, pre-tin 770901-1 770985-1 770902-1 770986-1 567066-3 4 phos. brz., pre-tin 770902-4 567066-4 4 91529-1 brass, duplex 1 1-770901-0 1-770985-0 1-770902-0 1-770986-0 567066-5 4 phos. brz., duplex 1 1-770902-1 brass, pre-tin 770903-1 770987-1 770904-1 770988-1 567067-1 3 phos. brz., pre-tin 770904-4 567067-2 3 91522-1 brass, duplex 1 1-770903-0 1-770987-0 1-770904-0 1-770988-0 567067-3 3 phos. brz., duplex 1 1-770904-1 brass, pre-tin 794406-1 2 171638-1 2 794407-1 2 171639-1 2 phos. brz., pre-tin 794407-4 2 680582-2 3 brass, duplex 1 1-794406-0 2 1-794407-0 2 680582-3 3 91536-1 phos. brz., duplex 1 1-794407-1 2 1 duplex finish plated with .000030 [.000762] min. gold in mating area and .000100 [.00254] min. tin in crimping area over .000050 [.00127] min. nickel underplate on entire contact. 2 .671 [17.04] and .659 [16.74] dimensions are .689 [17.50] for indicated part numbers. 3 hdm applicator part number ending in -1 is used on ampomator cls machine with t or g terminators, -2 is used on amp-o-lectric model k machine, -3 is used on amp-o-electric model g machine. see pages 207-210 for further information. 4 hdm applicator part number ending in -3 is used on ampomator cls machine with t or g terminators, -4 is used on amp-o-lectric model k machine, -5 is used on amp-o-lectric model g machine. see pages 207-210 for further information. note: all part numbers are rohs compliant. 20-16 .079 -.126 [.5-1.2] 2.01-3.20 or or 20 x (2) .075 x (2) [.5] 1.91 30 -26 .035 -.050 [.05 -.12] .889 -1.27 26 -22 .047 -.069 [.12 -.3] 1.19 -1.75 22 -18 .059 -.094 [.3 -.8] 1.50 -2.39 or or 22 x (2) .067 x (2) [.3] 3.38 contact part numbers pin socket
87 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 mini-universal mate-n-lok connectors (continued) amp soft shell pin and socket connectors mini-universal mate-n-lok connectors .163 [4.14] centerline high density housings free-hanging or panel mount .163 [4.14] centerline spacing related product data product specifications 108-1542 mini-universal mate-n-lok connectors 108-1543 mini-universal mate-n-lok headers 108-5151 mini-universal mate-n-lok connectors (ul94v-2) 108-5138 mini-universal mate-n-lok connectors (ul94v-0) performance characteristics pages 83-84 contacts page 86 keying plug page 86 test probe contact page 86 panel cutout recommendations page 89 technical documents pages 83 and 205-206 mating headers pages 90-92 1 circuit, free-hanging 2 and 3 circuit, in-line plug plug cap cap (free-hanging) number housing part numbers 1 of a ul94v-0 nylon, white color ul94v-2 nylon, natural color circuits dim. plug cap plug cap 4 .386 172167-1 172159-1 172338-1 172330-1 9.80 6 .551 172168-1 172160-1 172339-1 172331-1 14.00 1housing part numbers shown in both charts (above) are also available in other colors: red, green, blue, black. to order connectors in these colors use the appropriate dash numbers as follows: red 1-xxxxxx-2, green 1-xxxxxx-5, blue 1-xxxxxx-6, black 1-xxxxxx-9 note: all part numbers are rohs compliant. .933 [2.37] b .110 [.279] .163 [.414] .220 [.559] a .933 [23.70] .933 [23.70] .272 [6.91] .220 [5.59] .110 [2.79] .110 [2.79] .220 [5.59] .323 [8.20] .220 [5.59] .220 [5.59] .110 [2.79] .110 [2.79] .933 [23.70] .933 [23.70] .110 [2.79] .220 [5.59] a c .163 [4.14] .110 [2.79] .220 [5.59] .163 [4.14] .933 [23.70] a d cap (panel mount) .933 [23.70] .933 [23.70] a a .163 [4.14] .163 [4.14] .465 [11.81] .465 [11.81] .386 [9.80] .386 [9.80] b housing part numbers 1 number dimensions ul94v-0 nylon, white color ul94v-2 nylon, natural color of abcd cap cap circuits plug panel mount free-hanging plug panel mount free-hanging 1 172164-1 172156-1 172335-1 172327-1 2 .386 .425 .488 .464 172165-1 172157-1 172233-1 172336-1 172328-1 172343-1 9.80 10.79 12.39 11.78 3 .551 .591 .654 .630 172166-1 172158-1 172234-1 172337-1 172329-1 172344-1 14.00 15.01 16.61 16.00 note: all part numbers are rohs compliant. plug cap .220 [5.59] .110 [2.79] .163 [4.14] 4 and 6 circuit, dual row
88 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 mini-universal mate-n-lok connectors (continued) amp soft shell pin and socket connectors mini-universal mate-n-lok connectors .163 [4.14] centerline high density a .163 [4.14] .598 [15.19] .933 [23.70] .163 [4.14] typ. housings .163 [4.14] centerline spacing related product data product specifications 108-1542 mini-universal mate-n-lok connectors 108-1543 mini-universal mate-n-lok headers 108-5151 mini-universal mate-n-lok connectors (ul94v-2) 108-5138 mini-universal mate-n-lok connectors (ul94v-0) performance characteristics pages 83-84 contacts page 86 keying plug page 86 test probe contact page 86 panel cutout recommendations page 89 technical documents pages 83 and 205-206 mating headers pages 90-92 9, 12 and 15 circuit, free-hanging or panel mount, matrix cap plug number housing part numbers 1 of a ul94v-0 nylon, white color ul94v-2 nylon, natural color circuits dim. plug cap plug cap 9 .551 172169-1 172161-1 172340-1 172332-1 13.99 12 .716 172170-1 172162-1 172341-1 172333-1 18.19 15 .882 172171-1 172163-1 172342-1 172334-1 22.40 1 housing part numbers shown in chart are also available in other colors: red, green, blue, black. to order connectors in these colors use the appropriate dash numbers as follows: red 1-xxxxxx-2, green 1-xxxxxx-5, blue 1-xxxxxx-6, black 1-xxxxxx-9 note: all part numbers are rohs compliant. .630 [16.0] .933 [23.69] .933 [23.69] .551 [13.99] .551 [13.99] .630 [16.00] .163 [4.14] .163 [4.14] a a number a part number of dim. ul94v-0 nylon, white color circuits plug 8 .714 18.14 770579-1 10 .877 22.28 770580-1 12 1.040 26.42 770581-1 14 1.203 30.56 770582-1 16 1.366 34.70 770583-1 18 1.529 38.84 770584-1 20 1.692 42.98 770585-1 22 1.855 47.12 770586-1 24 2.018 51.26 770587-1 note: all part numbers are rohs compliant. 8 thru 24 circuit, free-hanging, dual row plug
89 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 mini-universal mate-n-lok connectors (continued) amp soft shell pin and socket connectors mini-universal mate-n-lok connectors .163 [4.14] centerline high density 2, 3 and 4 circuit recommended cap housing panel cutouts view is from cap entry side recommended panel thickness .031.079 [.79 C 2.01] number dimensions of circuits abcd 2 .421 .242 .098 .407 10.69 6.15 2.49 10.3 3 .421 .242 .181 .573 10.69 6.15 4.60 14.55 4 .587 .407 .098 .407 14.91 10.34 2.49 10.3 6 .752 .573 .098 .407 19.10 14.55 2.49 10.3 9 .752 .573 .181 .573 19.10 14.55 4.60 14.55 12 .917 .738 .181 .573 23.29 18.75 4.60 14.55 15 1.080 .904 .181 .573 27.43 22.96 4.60 14.55 a b c d .063 [1.60] .211 [5.35] .992 [25.19] .992 [25.19] .228 [5.8] .228 [5.8] .992 [25.19] .661 [16.79] .299 [7.59] .598 [15.2] .276 [7.01] .504 [12.8] .827 [21.0] .551 [14.0] .228 [5.8] .323 [8.20] .323 [8.20] .386 [9.80] .551 [10.40] .598 [15.19] .132 [3.35] housings hermaphroditic free-hanging related product data product specifications 108-1542 mini-universal mate-n-lok connectors 108-1543 mini-universal mate-n-lok headers 108-5151 mini-universal mate-n-lok connectors (ul94v-2) 108-5138 mini-universal mate-n-lok connectors (ul94v-0) performance characteristics pages 83-84 contacts page 86 cap housings pages 87-89 technical documents pages 83 and 205-206 number part numbers of ul94v-2 nylon, ul94v-0 nylon, circuits natural color white color 2 172807-1 173956-1 3 172808-1 173957-1 4 172809-1 173958-1 note: housing mates to itself; 2 required per wire-to-wire connection. note: all part numbers are rohs compliant.
90 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 mini-universal mate-n-lok connectors (continued) amp soft shell pin and socket connectors mini-universal mate-n-lok connectors .163 [4.14] centerline high density vertical pc board pin headers .163 [4.14] centerline spacing material housing nylon, white flammability rating ul94v-0 contacts brass solder tail diameter .039 [1.00] related product data product specifications 108-1542 mini-universal mate-n-lok connectors 108-1543 mini-universal mate-n-lok headers 108-5151 mini-universal mate-n-lok connectors (ul94v-2) 108-5138 mini-universal mate-n-lok connectors (ul94v-0) performance characteristics pages 83-84 recommended pc board hole layouts page 93 technical documents pages 83 and 205-206 mating connectors mini-universal mate-n-lok plug housings pages 87-89 mini-universal mate-n-lok 2 plug housings pages 101-102 2 and 3 circuit, in-line 9, 12 and 15 circuit, matrix 4, 6, 8, 10 and 12 circuit, dual row .220 [5.58] .531 [13.49] .030 [0.76] .387 [9.83] .175 [4.44] .175 [4.44] .030 [.76] .531 [13.49] .175 [4.44] .030 [.76] .531 [13.49] a a a .550 [13.97] mates with plug housing number of style a pin vertical pin header part numbers part number circuits dim. finish with without (using socket contact) drain holes drain holes mini-universal mini-universal mate-n-lok mate-n-lok 2 2 in-line .387 tin 1 1-770166-0 1-770872-0 172165-1 794184-1 9.83 duplex 2 1-770166-1 1-770872-1 3 in-line .550 tin 1 1-770170-0 1-770873-0 172166-1 794186-1 13.97 duplex 2 1-770170-1 1-770873-1 4 dual row .387 tin 1 1-770174-0 1-770874-0 172167-1 794188-1 9.83 duplex 2 1-770174-1 1-770874-1 6 dual row .550 tin 1 1-770178-0 1-770875-0 172168-1 794190-1 13.97 duplex 2 1-770178-1 1-770875-1 8 dual row .713 tin 1 1-794065-0 1-794073-0 770579-1 794192-1 18.11 duplex 2 1-794065-1 1-794073-1 9 matrix .551 tin 1 1-770182-0 1-770876-0 172169-1 794194-1 14.00 duplex 2 1-770182-1 1-770876-1 10 dual row .877 tin 1 1-770743-0 1-770858-0 770580-1 794196-1 22.28 duplex 2 1-770743-1 1-770858-1 dual row 1.039 tin 1 1-794066-0 1-770621-0 770581-1 794198-1 12 26.39 duplex 2 1-794066-1 1-770621-1 matrix .713 tin 1 1-770186-0 1-794040-0 172170-1 794200-1 18.11 duplex 2 1-770186-1 1-794040-1 14 dual row 1.202 tin 1 1-794067-0 1-794074-0 770582-1 794202-1 30.53 duplex 2 1-794067-1 1-794074-1 15 matrix .877 tin 1 1-770190-0 1-770859-0 172171-1 794204-1 22.28 duplex 2 1-770190-1 1-770859-1 16 dual row 1.365 tin 1 1-794068-0 1-794075-0 770583-1 794206-1 34.67 duplex 2 1-794068-1 1-794075-1 18 dual row 1.528 tin 1 1-794069-0 1-794076-0 770584-1 794208-1 38.81 duplex 2 1-794069-1 1-794076-1 20 dual row 1.691 tin 1 1-794070-0 1-794077-0 770585-1 794210-1 42.95 duplex 2 1-794070-1 1-794077-1 22 dual row 1.854 tin 1 1-794071-0 1-794078-0 770586-1 794212-1 47.09 duplex 2 1-794071-1 1-794078-1 24 dual row 2.017 tin 1 1-794072-0 1-794079-0 770587-1 794214-1 51.23 duplex 2 1-794072-1 1-794079-1 1 tin finishplated with .000150 [.00381] min. tin over .000050 [.00127] min. nickel underplate on entire contact. 2 duplex finishplated with .000030 [.000762] min. gold in mating area and matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. note: all part numbers are rohs compliant. .387 [9.83] a .531 [13.49] .030 [.762] .175 [4.44] 14, 16, 18, 20, 22 and 24 circuit, dual row .175 [4.44] .030 [.76] .531 [13.49]
91 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 mini-universal mate-n-lok connectors (continued) amp soft shell pin and socket connectors mini-universal mate-n-lok connectors .163 [4.14] centerline high density vertical pc board blindmate pin headers .163 [4.14] centerline spacing material housing nylon, white flammability rating ul94v-0 contacts brass solder tail diameter .039 [1.00] related product data product specifications 108-1693 mini-universal mate-n-lok 2 connectors 108-1694 mini-universal mate-n-lok 2 headers performance characteristics pages 83-84 recommended pc board hole layouts page 93 technical documents pages 83 and 205-206 mating connectors mini-universal mate-n-lok plug housings pages 87-89 mini-universal mate-n-lok 2 plug housings pages 101-102 9, 12 and 15 circuit, matrix 4, 6, 8 and 10 circuit, dual row mates with plug housing number of style a pin pin header part numbers part number circuits dim. finish with drain holes (using socket contacts) mini-universal mini-universal mate-n-lok mate-n-lok 2 4 dual row .645 tin 1 1-794325-0 172167-1 794188-1 16.38 duplex 2 1-794325-1 6 dual row .808 tin 1 1-794326-0 172168-1 794190-1 20.52 duplex 2 1-794326-1 8 dual row .971 tin 1 1-794327-0 770579-1 794192-1 24.66 duplex 2 1-794327-1 9 matrix .808 tin 1 1-794432-0 172169-1 794194-1 20.52 duplex 2 1-794432-1 10 dual row 1.134 tin 1 1-794328-0 770580-1 794196-1 28.80 duplex 2 1-794328-1 12 matrix .971 tin 1 1-794329-0 172170-1 794200-1 24.66 duplex 2 1-794329-1 15 matrix 1.134 tin 1 1-794330-0 172171-1 794204-1 28.80 duplex 2 1-794330-1 1 tin finish plated with .000150 [.00381] min. tin over .000050 [.00127] min. nickel underplate on entire contact. 2 duplex finish plated with .000030 [.000762] min. gold in mating area and matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. note: all part numbers are rohs compliant. .645 [16.38] a .808 [20.52] a .215 [5.46] .030 [0.76] .640 [16.26] .215 [5.46] .030 [0.76] .640 [16.26]
92 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 mini-universal mate-n-lok connectors (continued) amp soft shell pin and socket connectors mini-universal mate-n-lok connectors .163 [4.14] centerline high density .386 [9.80] a .500 [12.70] .030 [0.76] .236 [5.99] .145 [3.68] .270 [6.86] .500 [12.70] .030 [0.76] .236 [5.99] .145 [3.68] .270 [6.86] .225 [5.72] a .500 [12.70] .030 [0.76] .236 [5.99] .145 [3.68] .270 [6.86] right-angle pc board pin headers .163 [4.14] centerline spacing material housing nylon, white color flammability rating ul94v-0 contacts brass solder tail diameter .039 [1.00] related product data product specification 108-1694 mini-universal mate-n-lok 2 headers performance characteristics pages 83-84 recommended pc board hole layouts page 93 technical documents pages 83 and 205-206 mating connectors mini-universal mate-n-lok plug housings pages 87-89 mini-universal mate-n-lok 2 plug housings pages 101-102 with board lock feature 1, 2 and 3 circuit, in-line 4, 6, 8, 10 and 12 circuit, dual row 14, 16, 18, 20, 22 and 24 circuit, dual row .386 [9.80] a pin header mates with plug housing number of a pin part number part number circuits style dim. finish with board lock (using socket contacts) mini-universal mini-universal mate-n-lok mate-n-lok 2 1 .225 tin 1 1-794374-0 172164-1 5.72 duplex 2 1-794374-1 2 in-line .388 tin 1 1-770966-0 172165-1 794184-1 9.86 duplex 2 1-770966-1 3 in-line .551 tin 1 1-770967-0 172166-1 794186-1 14.00 duplex 2 1-770967-1 4 dual row .388 tin 1 1-770968-0 172167-1 794188-1 9.86 duplex 2 1-770968-1 6 dual row .551 tin 1 1-770969-0 172168-1 794190-1 14.00 duplex 2 1-770969-1 8 dual row .714 tin 1 1-770970-0 770579-1 794192-1 18.14 duplex 2 1-770970-1 10 dual row .877 tin 1 1-770971-0 770580-1 794196-1 22.28 duplex 2 1-770971-1 12 dual row 1.040 tin 1 1-770972-0 770581-1 794198-1 26.42 duplex 2 1-770972-1 14 dual row 1.203 tin 1 1-770973-0 770582-1 794202-1 30.56 duplex 2 1-770973-1 16 dual row 1.366 tin 1 1-770974-0 770583-1 794206-1 34.70 duplex 2 1-770974-1 18 dual row 1.529 tin 1 1- 794105-0 770584-1 794208-1 38.84 duplex 2 1- 794105-1 20 dual row 1.692 tin 1 1- 794106-0 770585-1 794210-1 42.98 duplex 2 1- 794106-1 22 dual row 1.855 tin 1 1- 794107-0 770586-1 794212-1 47.12 duplex 2 1- 794107-1 24 dual row 2.018 tin 1 1- 794108-0 770587-1 794214-1 51.26 duplex 2 1- 794108-1 1 tin finish plated with .000150 [.00381] min. tin over .000050 [.00127] min. nickel underplate on entire contact. 2 duplex finish plated with .000030 [.000762] min. gold in mating area and matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. note: all part numbers are rohs compliant.
93 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 mini-universal mate-n-lok connectors (continued) amp soft shell pin and socket connectors mini-universal mate-n-lok connectors .163 [4.14] centerline high density 2 and 3 circuit, in-line 9, 12 and 15 circuit, matrix 4, 6, 8, 10 and 12 circuit, dual row .175 [4.44] dia. .163 [4.14] .125 [3.18] dia. .055 [1.40] typ. typ. dia. .125 [3.18] .163 [4.14] .163 [4.14] dia. .175 [4.44] typ. typ. .055 [1.40] typ. .163 [4.14] dia. .163 [4.14] .125 [3.18] .175 [4.44] .055 [1.40] typ. dia. typ. typ. typ. .175 [4.45] .163 [4.14] .163 [4.14] .125 [3.18] 2 plcs . .055 [1.40 ] .003 .076 .175 [4.45] 14, 16, 18, 20, 22 and 24 circuit, dual row recommended pc board hole layouts for vertical and blindmate headers .062 [1.57] thick board, tolerances non-accumulative related product data vertical headers pages 90-91 .209 [5.33] .289 [7.34] .0815 [2.070] 2 plc. .152 [3.86] .055 [1.40] typ. dia. dia. 2 plc. .163 [4.14] .209 [5.33] .289 [7.34] .163 [4.14] dia. .055 [1.40] typ. 3 plc. .152 [3.86] dia. .209 [5.33] .289 [7.34] .163 [4.14] .163 [4.14] .055 [1.40] typ. dia. .0815 [2.070] 4 plc. .152 [3.86] dia. typ. .209 [5.33] .289 [7.34] .163 [4.14] .0815 [2.070] 4 plc. .163 [4.14] typ. .055 [1.40] typ. dia. .407 [10.35] 2 plc. .152 [3.86] 2 plc. dia. .209 [5.33] .289 [7.34] .163 [4.14] .163 [4.14] typ. .055 [1.40] dia. .152 [3.86] 2 plc. .489 [12.42] 2 plc. typ. dia. .209 [5.33] .289 [7.34] .163 [4.14] .163 [4.14] dia. .055 [1.40] typ. dia. .152 [3.86] typ. .209 [5.33] .289 [7.34] .163 [4.14] dia. .055 [1.40] typ. .163 [4.14] .152 [3.86] dia. 2 plc. typ. .326 [8.28] 2 plc. 22 circuit, dual row 14 and 18 circuit, dual row 16, 20 and 24 circuit, dual row 4, 8 and 12 circuit, dual row 2 circuit, in-line .209 [5.33] .289 [7.34] dia. .055 [1.40] .152 [3.86] dia. 1 circuit 3 circuit, in-line 6 and 10 circuit, dual row recommended pc board hole layouts for right- angle headers .062 [1.57] thick board, tolerances non-accumulative related product data right-angle headers page 92
94 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 mini-universal mate-n-lok connectors (continued) amp soft shell pin and socket connectors mini-universal mate-n-lok connectors .163 [4.14] centerline high density plug or cap housing loc king tab strain relief break off plastic connecting locking tab to strain relief close and lock strain relief around housing. insert locking tab to firmly secure wires. step 1 step 2 strain reliefs for plug or cap housings related product data housings pages 87-89 technical documents pages 83 and 205-206 these strain reliefs may also be used with amp-duac receptacle housings on page 126. 6 and 8 circuit 9 circuit style number of a wire bundle part numbers circuits dim. dia. range ul94v-0 nylon, white color use with 172168-1 6 .920 .165-.220 794423-1 172160-1 23.36 4.19-5.59 172339-1 dual row 172331-1 8 .920 .180-.245 794370-1 770979-1 23.36 4.57-6.22 style number of part numbers circuits part number use with plug 316454-1 172169-1 matrix 9 172340-1 cap 316455-1 172161-1 172332-1 note: all part numbers are rohs compliant. 19 20 13 6 9 2.8 2plc 19 33 4 6 9 2.8 2plc
95 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 mini-universal mate-n-lok sealed connector system amp soft shell pin and socket connectors mini-universal mate-n-lok sealed connector system .163 [4.14] centerline high density performance characteristics the mini-universal mate-n-lok connector performance characteristics found on pages 95-96 are based on free-hanging and panel mount connec- tors, loaded with contacts crimped on stranded wire. low level termination resistance 20 milliohms max. total resistance between wire crimps of a mated pin and socket dielectric withstanding voltage 1.5 kvac between adjacent circuits insulation resistance 1000 megohms minimum between adjacent circuits voltage rating 600 v ac or dc contact retention 8 lb. min. per contact durability 20 cycles, mating and unmating product facts sealed connector system  splash-proof design allows use in areas where high humidity, intermittent liquid splashing or foam-in appli- cations require a sealed connector for improved electrical performance  wire-to-wire and wire-to-board  dual row, 2 to 10 positions (even only) and 16 positions  mates with all standard mini-universal mate-n-lok connector housings and pin headers (except blindmate)  positive, polarized keyed and latched orientation to ease application  utilizes proven mini- universal mate-n-lok contacts with existing application tooling  tested to sealing level of ip56 and ip57 per iec 60529  primarily used in appliance, vending and hvac applications  compact, durable housings  pins and sockets can be accommodated in the same housings  contacts fully protected in the housings. both pins and sockets can be used on the power supply wiring  fully polarized to provide proper plug-to-cap mating incorporating a positive locking mechanism to help prevent accidental disengagement of mated connectors. also facilitates panel mounting  free-hanging or panel mount  connectors can be mounted to .031-.079 [0.79-2.00] thick panels  with seals, contacts accept wire size range 26-18 awg [.12-.8 mm 2 ] with insulation diameter of .040-.083 [1.02-2.11]  .163 [4.14] centerline spacing  not for interrupting current technical documents product specifications 108-1542-2 mini-universal mate-n-lok splash-proof seals 108-1542 mini-universal mate-n- lok connectors 108-1543 mini-universal mate-n- lok headers application specification 114-13089 mini-universal mate-n-lok sealed connector instruction sheets 408-3234 mini-universal mate-n-lok connectors 411-5105 mini-universal mate-n-lok connectors
96 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 mini-universal mate-n-lok sealed connector system (continued) amp soft shell pin and socket connectors mini-universal mate-n-lok sealed connector system .163 [4.14] centerline high density .320 [8.13] .933 [23.70] .163 [4.14] .220 [5.59] .599 [15.22] .386 [9.80] .486 [12.34] single housing cavity plug seal part number 794995-1 .06.002 [1.50 0.05 .291.004 [7.4 0.1 ] .11 8.004 [3 .0 0.1] ?.161004 [4 .1 0.1] ?.102 [2.6] ?.102 [2.6] ?.102 [2.6] .004 [0.1] .291 .004 [7. 4 0.1] .06 .002 [1.5 0 0.05] ?.157 .004 [ 4 0.1] plug part number 794894-1 (2 position shown) .163 [4.14] .220 [5.59] .386 [9.80] .933 [23.70] .472 [11.99] cap part number 794896-1 (2 position shown) wire size hdm hand range ins. dia. material applicator tool awg [mm 2 ] range and finish strip loose strip loose part no. part no. form piece form piece arass* ore,tin 55.7./,/ 55.763,/ 55.7.0,/ 55.764,/ 345.44,1 1 arass* cuplex / /,55.7./,. /,55.763,. /,55.7.0,. /,55.764,. 345.44,2 1 7/307,/ 345.44,3 1 arass* ore,tin 55.7.1,/ 55.765,/ 55.7.2,/ 55.766,/ 345.45,/ 0 arass* cuplex / /,55.7.1,. /,55.765,. /,55.7.2,. /,55.766,. 345.45,0 0 7/300,/ 345.45,1 0 / cuplex einish olated with -....1. [-...540] min- gold in mating area and -.../.. [-..032] min- tin in crimping area over -....3. [-../05] min- nickel underplate on entire contact- 0 gcl :pplicator part number ending in ,/ is used on :lonl:snp bkr lachine with s or f serminators* ,0 is used on :lo,n,kdbsphb lodel i lachine* ,1 is used on :lo,n,dkdbsphb lodel f lachine- ree pages 0.5,0/. for further information- 1 gcl :pplicator part number ending in ,1 is used on :lonl:snp bkr lachine with s or f serminators* ,2 is used on :lo,n,kdbsphb lodel i lachine* ,3 is used on :lo,n,kdbsphb lodel f lachine- ree pages 0.5,0/. for further information- 04 ,00 *,0,)*,2, [-/0 ,-1] /-.0,/-30 00 ,/6 *,1,)*,4/ [-1 ,-6] /-05,0-// contact part numbers (for use with single wire seals) pin socket single wire seal part number 794758-1 nnse9 hamged vipe reakr ape auaikabke: cnmsacs sechmicak rtoonps- individual wire seals individual wire seal contacts number of interface plug cap vertical headers right angle headers positions seals for sealing for sealing for sealing for sealing 0 572550,0 572672,/ 572674,/ /,55.650,w /,55.744,w 2 572550,2 5726.3,/ 572717,/ /,55.652,w /,55.746,w 4 572550,4 572673,/ 57272.,/ /,55.653,w /.55.747,w 6 572550,6 57260/,/ 57272/,/ /,572.51,w /,55.75.,w /. /,572550,. 57256/,/ 572720,/ /,55.636,w /,55.75/,w /4 /,/364140,4 572602,/ /,572.53,w /,55.752,w ,. for tin finish* ,/ for duplex- ree lini,tniversal l:sd,m,kni section for details interface seals .38 0.10 [9.68 0.25] .294 0.10 [7.47 0.25] 
 @  + g  ,   @  +  g  ,
97 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 mini-universal mate-n-lok connectors (continued) amp soft shell pin and socket connectors mini-universal mate-n-lok sealed connector system .163 [4.14] centerline high density gang wire seal contacts new: mini universal gang seals no seal crimping required! number of interface gang plug cap vertical right angle positions seals wire seal for sealing for sealing headers headers for sealing* for sealing* 2 794772-2 1586359-2 794894-1 794896-1 1-770872-x 1-770966-x 4 794772-4 1586359-4 794805-1 794939-1 1-770874-x 1-770968-x 6 794772-6 1586359-6 794895-1 794940-1 1-770875-x 1-770969-x 8 794772-8 1586359-8 794821-1 794941-1 1-794073-x 1-770970-x 10 1-794772-0 1-1586359-0 794781-1 794942-1 1-770858-x 1-770971-x 16 1-1586362-6 1-1586359-6 794824-1 1-794075-x 1-770974-x *-0 for tin finish, -1 for duplex. see mini-universal mate-n-lok section for details interface seals .38 0.10 [9.68 0.25] .294 0.10 [7.47 0.25] .163 [4.14] dim b .386 .010 [9.8 0.25] .010 [ 0.25] dim a .032 [0.8] max .38 0.10 [9.68 0.25] .294 0.10 [7.47 0.25] wire size insulation material pin socket range range finish strip form loose piece strip form loose piece 16 awg .050 - .083 brass, pre-tin 1586537-1 1586538-1 brass, duplex 1 1586537-3 1586538-3 18 - 22 awg .050 - .083 brass, pre-tin 794440-1 794831-1 brass, duplex 794440-3 794831-3 22 - 26 awg .050 - .069 brass, pre-tin 770901-1 770985-1 770902-1 770986-1 brass, duplex 1 1-770901-0 1-770985-0 1-770902-0 1-770986-0 1 duplex finish plated with .000030 [.000762] min. gold in mating area and .000100 [.00254] min. tin in crimping area over .000050 [.00127] min. nickel underplate on entire contact.
98 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 engineering notes amp soft shell pin and socket connectors
99 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 mini-universal mate-n-lok 2 connectors amp soft shell pin and socket connectors mini-universal mate-n-lok 2 connectors .163 [4.14] centerline high density performance characteristics the mini-universal mate-n-lok 2 connector performance characteristics found on pages 99-100 are based on free-hanging connectors, loaded with contacts crimped on stranded wire. low level termination resistance 20 milliohms max. total resistance between wire crimps of a mated pin and socket dielectric withstanding voltage 1500 v ac or dc between adjacent circuits at sea level insulation resistance 100 megohms minimum between adjacent circuits voltage rating 600 v ac or dc contact retention 15 lb. min. per contact durability 25 cycles, mating and unmating current rating up to 10.5 amps per circuit; 2 position mating force 2.5 lb. max. per circuit unmating force 0.25 lb. minimum per circuit product facts  one molded piece, second- ary locking plug and cap housing assemblies  three-point stabilization to provide better terminal position  fully polarized to provide proper plug-to-cap mating  lanceless contacts for tangle-free handling  toolless contact removal  tin or duplex gold plated contacts  available in 2 through 24 circuit sizes wire-to-wire and wire-to-board  mates with standard mini- universal mate-n-lok headers and connectors  contacts available in strip and loose piece  polarized housings available in ul 94v-0 or ul 94v-2 flammability rated material  mini-universal mate-n-lok 2 pins and sockets can be intermixed in mini-universal mate-n-lok 2 housings  mini-universal mate-n-lok 2 pins and sockets can not be used in standard mini- universal mate-n-lok housings  contacts accept wire size range 30-16 awg [.05-1.2 mm 2 ]  .163 [4.14] centerline spacing  not for interrupting current  recognized under the component program of underwriters laboratories inc. to us and canadian standards, file no. e28476 termination contact resistance crimp wire size test resistance tensile force awg mm 2 current milliohms force (min.) (amps) (max. init.) lbs. n 30 .05 28 .08 26 .12 4 18 24 .2 22 .3 11 49 20 .5 13 58 18 .8 15 67 16 1.2 18 80 technical documents product specifications 108-1693 mini-universal mate-n-lok 2 connectors 108-1694 mini-universal mate-n-lok 2 headers application specification 114-1111 mini-universal mate-n-lok 2 connectors instruction sheet 408-3393 mini-universal mate-n-lok 2 connectors mini-universal mate-n-lok 2 connec- tors also will withstand the following tests: housing lock strength 6 lb. min. thermal shock -55c to +105c temperature-humidity cycling 25c to 65c at 95 rh vibration 10-55-10 cycles per minute at .06 inch total excursion physical shock 18 drops, 50 g half-sine at 11 milliseconds
100 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 mini-universal mate-n-lok 2 connectors (continued) amp soft shell pin and socket connectors mini-universal mate-n-lok 2 connectors .163 [4.14] centerline high density performance characteristics (continued) maximum current maximum current rating of mini-universal mate-n-lok 2 connectors is limited by the maximum operating temperature of the housings which is 105c (gold) or 85c (tin) including the temperature rise of the contacts which is a maximum of 30c. there are several variables which have a direct effect on this maximum current-carrying capability for a given connector and must be considered for each application. these variables are: wire size larger diameter wire will carry more current since it has less internal resistance to current flow and thus generates less heat. longer wire lengths also enhance current-carrying capabilities since the wire conducts heat away from the connector. connector size in general, the more circuits in a connector, the less current can be carried. ambient temperature the higher the ambient temperature, the less current can be carried in any given connector. printed wiring board conductor size the finished trace conductor width and thickness should be maxi- mized to allow for the greatest current- carrying capacity and heat dissipation. contacts pin diameter .039 [0.99] material brass stock thickness .010 [0.25] these contacts can be used in either mini-universal mate-n-lok 2 plug or cap housings only. related product data product specifications 108-1693 mini-universal mate-n-lok 2 connectors 108-1694 mini-universal mate-n-lok 2 headers application specification 114-1111 mini-universal mate-n-lok 2 connectors performance characteristics pages 99-100 housings pages 101-102 technical documents pages 99 and 205-206 current rating verification for 30c maximum temperature rise 100% energized pin socket contact part numbers hdm hand wire size ins. dia. finish pin socket applicator tool range range strip loose strip loose part no. part no. awg [mm 2 ] form piece form piece 30 -26 .035 -.050 pre-tin 794216-1 794224-1 794217-1 794225-1 567418-1 2 567418-2 2 90717-2 [.05 -.12] .889 -1.27 duplex 1 1-794216-0 1-794224-0 1-794217-0 1-794225-0 567418-3 2 26 -22 .047 -.069 pre-tin 794218-1 794226-1 794219-1 794227-1 567066-3 3 567066-4 3 91529-1 [.12 -.3] 1.19 -1.75 duplex 1 1-794218-0 1-794226-0 1-794219-0 1-794227-0 567066-5 3 22 -18 .059 -.094 pre-tin 794220-1 794228-1 794221-1 794229-1 680854-1 2 680854-2 2 91522-1 [.3 -.8] 1.50 -2.39 duplex 1 1-794220-0 1-794228-0 1-794221-0 1-794229-0 680854-3 2 20-16 .079 -.126 pre-tin 794222-1 794230-1 794223-1 794231-1 680582-2 2 [.5-1.2] 2.01-3.20 duplex 1 1-794222-0 1-794230-0 1-794223-0 1-794231-0 680582-3 2 91594-1 1 duplex finish plated with .000030 [.000762] min. gold in mating area and .000100 [.00254] min. tin in crimping area over .000050 [.00127] min. nickel underplate on entire contact. 2 hdm applicator part number ending in -1 is used on ampomator cls machine with t or g terminators, -2 is used on amp-o-lectric model k machine, -3 is used on amp-o-electric model g machine. 3 hdm applicator part number ending in -3 is used on ampomator cls machine with t or g terminators, -4 is used on amp-o-lectric model k machine, -5 is used on amp-o-lectric model g machine. see pages 207-210 for further information. note: all part numbers are rohs compliant. not to be used with mini-universal mate-n-lok connectors .775 [19.69] .775 [19.69] 10.5 amps max. 6.75 amps max. current rating (amperes) 0 5 10 15 105100 90 80 70 60 50 40 -35 -45 -55 110 75 30 30 25 20 15 10 5 0 temperature rise (degrees c) current is limited above 75c so as not to exceed 105c (maximum operating temperature) once the tCise is added to the ambient 18 awg 24 awg ambient temperature (degrees c) 7.5 amps max. 5 amps max. current rating (amperes) 0 5 10 15 105100 90 80 70 60 50 40 -35 -45 -55 110 75 30 30 25 20 15 10 5 0 temperature rise (degrees c) current is limited above 75c so as not to exceed 105c (maximum operating temperature) once the tCise is added to the ambient 18 awg 24 awg ambient temperature (degrees c) 6 circuit connector (wire-to-wire) 2 circuit connector (wire-to-wire)
101 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 mini-universal mate-n-lok 2 connectors (continued) amp soft shell pin and socket connectors mini-universal mate-n-lok 2 connectors .163 [4.14] centerline high density housings free-hanging .163 [4.14] centerline spacing related product data product specifications 108-1693 mini-universal mate-n-lok 2 connectors 108-1694 mini-universal mate-n-lok 2 headers performance characteristics pages 99-100 contacts page 100 technical documents pages 99 and 205-206 mating headers pages 103-105 2 and 3 circuit, in-line 4 and 6 circuit, dual row number housing part numbers of a ul94v-0 nylon, white color ul94v-2 nylon, natural color circuits dimension plug cap plug cap 2 .405 794184-1 794185-1 794237-1 794238-1 10.29 3 .405 794186-1 794187-1 794239-1 794240-1 10.29 number housing part numbers of a ul94v-0 nylon, white color ul94v-2 nylon, natural color circuits dimension plug cap plug cap 4 .571 794188-1 794189-1 794241-1 794242-1 14.50 6 .736 794190-1 794191-1 794243-1 794244-1 18.70 a max. .163 [4.14] .935 [23.75] max. .345 [8.76] .679 [17.25] max. a max. .163 [4.14] .965 [24.51] max. .571 [14.50] max. a max. .163 [4.14] .844 [21.44] .935 [23.75] max. .345 [8.76] a max. .163 [4.14] .965 [24.51] max. .736 [18.69] max. a max. .163 [4.14] .679 [17.25] max. .935 [23.75] max. .345 [8.76] a max. .163 [4.14] .965 [24.51] max. .571 [14.50] max. keying plug material ul94v-0 nylon, white color .070 [1.78] .920 [23.37] .065 [1.65] .098 [2.49] .098 [2.49] part number 794369-1 plug cap cap plug plug cap note: all part numbers are rohs compliant.
102 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 mini-universal mate-n-lok 2 connectors (continued) amp soft shell pin and socket connectors mini-universal mate-n-lok 2 connectors .163 [4.14] centerline high density .965 [24.51] max. .736 [18.69] max. a max. .935 [23.75] max. .345 [8.76] .844 [21.44] max. a max. housings free-hanging .163 [4.14] centerline spacing related product data product specifications 108-1693 mini-universal mate-n-lok 2 connectors 108-1694 mini-universal mate-n-lok 2 headers performance characteristics pages 99-100 contacts page 100 keying plug page 101 technical documents pages 99 and 205-206 mating headers pages 103-105 9, 12 and 15 circuit, matrix 8 through 24 circuit, dual row number housing part numbers of a ul94v-0 nylon, white color ul94v-2 nylon, natural color circuits dimension plug cap plug cap 9 .736 794194-1 794195-1 794247-1 794248-1 18.69 12 .901 794200-1 794201-1 794253-1 794254-1 22.89 15 1.067 794204-1 794205-1 794257-1 794258-1 27.10 number housing part numbers of a ul94v-0 nylon, white color ul94v-2 nylon, natural color circuits dimension plug cap plug cap 8 .899 794192-1 794193-1 794245-1 794246-1 22.84 10 1.062 794196-1 794197-1 794249-1 794250-1 26.98 12 1.225 794198-1 794199-1 794251-1 794252-1 31.12 14 1.388 794202-1 794203-1 794255-1 794256-1 35.26 16 1.551 794206-1 794207-1 794259-1 794260-1 39.40 18 1.714 794208-1 794209-1 794261-1 794262-1 43.54 20 1.877 794210-1 794211-1 794263-1 794264-1 47.68 22 2.040 794212-1 794213-1 794265-1 794266-1 51.82 24 2.203 794214-1 794215-1 794267-1 794268-1 55.96 .163 [4.14] .163 [4.14] a max. .571 [14.50] .965 [24.51] max. max. .163 [4.14] .163 [4.14] a max. .679 [17.25] .935 [23.75] max. .345 [8.76] max. cap plug plug cap note: all part numbers are rohs compliant.
103 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 mini-universal mate-n-lok 2 connectors (continued) amp soft shell pin and socket connectors mini-universal mate-n-lok 2 connectors .163 [4.14] centerline high density vertical pc board pin headers .163 [4.14] centerline spacing material housing nylon, white flammability rating ul94v-0 contacts brass solder tail diameter .039 [1.00] related product data product specifications 108-1693 mini-universal mate-n-lok 2 connectors 108-1694 mini-universal mate-n-lok 2 headers performance characteristics pages 99-100 recommended pc board hole layout page 106 technical documents pages 99 and 205-206 mating connectors mini-universal mate-n-lok 2 plug housings pages 101-102 mini-universal mate-n-lok plug housings pages 87-89 2 and 3 circuit, in-line 9, 12 and 15 circuit, matrix 4, 6, 8, 10 and 12 circuit, dual row .220 [5.58] .531 [13.49] .030 [0.76] .387 [9.83] .175 [4.44] .175 [4.44] .030 [.762] .531 [13.49] .175 [4.44] .030 [.762] .531 [13.49] a a a .550 [13.97] mates with plug housing vertical pin header part numbers part number number of style a pin with without (using socket contacts) circuits dim. finish drain holes drain holes mini-universal mini-universal mate-n-lok mate-n-lok 2 2 in-line .387 tin 1 1-770166-0 1-770872-0 172165-1 794184-1 9.83 duplex 2 1-770166-1 1-770872-1 3 in-line .550 tin 1 1-770170-0 1-770873-0 172166-1 794186-1 13.97 duplex 2 1-770170-1 1-770873-1 4 dual row .387 tin 1 1-770174-0 1-770874-0 172167-1 794188-1 9.83 duplex 2 1-770174-1 1-770874-1 6 dual row .550 tin 1 1-770178-0 1-770875-0 172168-1 794190-1 13.97 duplex 2 1-770178-1 1-770875-1 8 dual row .713 tin 1 1-794065-0 1-794073-0 770579-1 794192-1 18.11 duplex 2 1-794065-1 1-794073-1 9 matrix .551 tin 1 1-770182-0 1-770876-0 172169-1 794194-1 14.00 duplex 2 1-770182-1 1-770876-1 10 dual row .877 tin 1 1-770743-0 1-770858-0 770580-1 794196-1 22.28 duplex 2 1-770743-1 1-770858-1 dual row 1.039 tin 1 1-794066-0 1-770621-0 770581-1 794198-1 12 26.39 duplex 2 1-794066-1 1-770621-1 matrix .713 tin 1 1-770186-0 1-794040-0 172170-1 794200-1 18.11 duplex 2 1-770186-1 1-794040-1 14 dual row 1.202 tin 1 1-794067-0 1-794074-0 770582-1 794202-1 30.53 duplex 2 1-794067-1 1-794074-1 15 matrix .877 tin 1 1-770190-0 1-770859-0 172171-1 794204-1 22.28 duplex 2 1-770190-1 1-770859-1 16 dual row 1.365 tin 1 1-794068-0 1-794075-0 770583-1 794206-1 34.67 duplex 2 1-794068-1 1-794075-1 18 dual row 1.528 tin 1 1-794069-0 1-794076-0 770584-1 794208-1 38.81 duplex 2 1-794069-1 1-794076-1 20 dual row 1.691 tin 1 1-794070-0 1-794077-0 770585-1 794210-1 42.95 duplex 2 1-794070-1 1-794077-1 22 dual row 1.854 tin 1 1-794071-0 1-794078-0 770586-1 794212-1 47.09 duplex 2 1-794071-1 1-794078-1 24 dual row 2.017 tin 1 1-794072-0 1-794079-0 770587-1 794214-1 51.23 duplex 2 1-794072-1 1-794079-1 1 tin finish plated with .000150 [.00381] min. tin over .000050 [.00127] min. nickel underplate on entire contact. 2 duplex finish plated with .000030 [.000762] min. gold in mating area and matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. .387 [9.83] a 14, 16, 18, 20, 22 and 24 circuit, dual row .175 [4.44] .030 [.762] .531 [13.49] note: all part numbers are rohs compliant.
104 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 mini-universal mate-n-lok 2 connectors (continued) amp soft shell pin and socket connectors mini-universal mate-n-lok 2 connectors .163 [4.14] centerline high density vertical pc board blindmate pin headers .163 [4.14] centerline spacing material housing nylon, white flammability rating ul94v-0 contacts brass solder tail diameter .039 [1.00] related product data product specifications 108-1693 mini-universal mate-n-lok 2 connectors 108-1694 mini-universal mate-n-lok 2 headers performance characteristics pages 99-100 recommended pc board hole layout page 106 technical documents pages 99 and 205-206 mating connectors mini-universal mate-n-lok 2 plug housings pages 101-102 mini-universal mate-n-lok plug housings pages 87-89 9, 12 and 15 circuit, matrix 4, 6, 8 and 10 circuit, dual row mates with plug housing number of a pin pin header part numbers part number circuits style dim. finish with drain holes (using socket contacts) mini-universal mini-universal mate-n-lok mate-n-lok 2 4 dual row .645 tin 1 1-794325-0 172167-1 794188-1 16.38 duplex 2 1-794325-1 6 dual row .808 tin 1 1-794326-0 172168-1 794190-1 20.52 duplex 2 1-794326-1 8 dual row .971 tin 1 1-794327-0 770579-1 794192-1 24.66 duplex 2 1-794327-1 9 matrix .808 tin 1 1-794432-0 172169-1 794194-1 20.52 duplex 2 1-794432-1 10 dual row 1.134 tin 1 1-794328-0 770580-1 794196-1 28.80 duplex 2 1-794328-1 12 matrix .971 tin 1 1-794329-0 172170-1 794200-1 24.66 duplex 2 1-794329-1 15 matrix 1.134 tin 1 1-794330-0 172171-1 794204-1 28.80 duplex 2 1-794330-1 1 tin finish plated with .000150 [.00381] min. tin over .000050 [.00127] min. nickel underplate on entire contact. 2 duplex finish plated with .000030 [.000762] min. gold in mating area and matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. .645 [16.38] a .808 [20.52] a .215 [5.46] .030 [0.76] .640 [16.26] .215 [5.46] .030 [0.76] .640 [16.26] note: all part numbers are rohs compliant.
105 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 mini-universal mate-n-lok 2 connectors (continued) amp soft shell pin and socket connectors mini-universal mate-n-lok 2 connectors .163 [4.14] centerline high density .386 [9.80] a .500 [12.70] .030 [0.76] .236 [5.99] .145 [3.68] .270 [6.86] .500 [12.70] .030 [0.76] .236 [5.99] .145 [3.68] .270 [6.86] .225 [5.72] a .500 [12.70] .030 [0.76] .236 [5.99] .145 [3.68] .270 [6.86] right-angle pc board pin headers .163 [4.14] centerline spacing material housing nylon, white color flammability rating ul94v-0 contacts brass solder tail diameter .039 [1.00] related product data product specification 108-1694 mini-universal mate-n-lok 2 headers performance characteristics pages 99-100 recommended pc board hole layout page 106 technical documents pages 99 and 205-206 mating connectors mini-universal mate-n-lok 2 plug housings pages 101-102 mini-universal mate-n-lok plug housings pages 87-89 with board lock feature 2 and 3 circuit, in-line 4, 6, 8, 10 and 12 circuit, dual row 14, 16, 18, 20, 22 and 24 circuit, dual row .386 [9.80] a pin header mates with plug housing number of a pin part number part number circuits style dim. finish with board lock (using socket contacts) mini-universal mini-universal mate-n-lok mate-n-lok 2 2 in-line .388 tin 1 1-770966-0 172165-1 794184-1 9.86 duplex 2 1-770966-1 3 in-line .551 tin 1 1-770967-0 172166-1 794186-1 14.00 duplex 2 1-770967-1 4 dual row .388 tin 1 1-770968-0 172167-1 794188-1 9.86 duplex 2 1-770968-1 6 dual row .551 tin 1 1-770969-0 172168-1 794190-1 14.00 duplex 2 1-770969-1 8 dual row .714 tin 1 1-770970-0 770579-1 794192-1 18.14 duplex 2 1-770970-1 10 dual row .877 tin 1 1-770971-0 770580-1 794196-1 22.28 duplex 2 1-770971-1 12 dual row 1.040 tin 1 1-770972-0 770581-1 794198-1 26.42 duplex 2 1-770972-1 14 dual row 1.203 tin 1 1-770973-0 770582-1 794202-1 30.56 duplex 2 1-770973-1 16 dual row 1.366 tin 1 1-770974-0 770583-1 794206-1 34.70 duplex 2 1-770974-1 18 dual row 1.529 tin 1 1- 794105-0 770584-1 794208-1 38.84 duplex 2 1- 794105-1 20 dual row 1.692 tin 1 1- 794106-0 770585-1 794210-1 42.98 duplex 2 1- 794106-1 22 dual row 1.855 tin 1 1- 794107-0 770586-1 794212-1 47.12 duplex 2 1- 794107-1 24 dual row 2.018 tin 1 1- 794108-0 770587-1 794214-1 51.26 duplex 2 1- 794108-1 1 tin finish plated with .000150 [.00381] min. tin over .000050 [.00127] min. nickel underplate on entire contact. 2 duplex finish plated with .000030 [.000762] min. gold in mating area and matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. note: all part numbers are rohs compliant.
106 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 mini-universal mate-n-lok 2 connectors (continued) amp soft shell pin and socket connectors mini-universal mate-n-lok 2 connectors .163 [4.14] centerline high density 2 and 3 circuit, in-line 9, 12 and 15 circuit, matrix 4, 6, 8, 10 and 12 circuit, dual row .175 [4.44] dia. .163 [4.14] .125 [3.18] dia. .055 [1.40] typ. typ. dia. .125 [3.18] .163 [4.14] .163 [4.14] dia. .175 [4.44] typ. typ. .055 [1.40] typ. .163 [4.14] dia. .163 [4.14] .125 [3.18] .175 [4.44] .055 [1.40] typ. dia. typ. typ. typ. .175 [4.45] .163 [4.14] .163 [4.14] .125 [3.18] 2 plcs. .055 [1.40 ] .003 .076 .175 [4.45] 14, 16, 18, 20, 22 and 24 circuit, dual row recommended pc board hole layouts for vertical and blindmate headers .062 [1.57] thick board, tolerances non-accumulative related product data vertical headers pages 103-104 .209 [5.33] .289 [7.34] .0815 [2.070] 2 plc. .152 [3.86] .055 [1.40] typ. dia. dia. 2 plc. .163 [4.14] .209 [5.33] .289 [7.34] .163 [4.14] dia. .055 [1.40] typ. 3 plc. .152 [3.86] dia. .209 [5.33] .289 [7.34] .163 [4.14] .163 [4.14] .055 [1.40] typ. dia. .0815 [2.070] 4 plc. .152 [3.86] dia. typ. .209 [5.33] .289 [7.34] .163 [4.14] .0815 [2.070] 4 plc. .163 [4.14] typ. .055 [1.40] typ. dia. .407 [10.35] 2 plc. .152 [3.86] 2 plc. dia. .209 [5.33] .289 [7.34] .163 [4.14] .163 [4.14] typ. .055 [1.40] dia. .152 [3.86] 2 plc. .489 [12.42] 2 plc. typ. dia. .209 [5.33] .289 [7.34] .163 [4.14] .163 [4.14] dia. .055 [1.40] typ. dia. .152 [3.86] typ. .209 [5.33] .289 [7.34] .163 [4.14] dia. .055 [1.40] typ. .163 [4.14] .152 [3.86] dia. 2 plc. typ. .326 [8.280] 2 plc. 22 circuit 14 and 18 circuit 16, 20 and 24 circuit 4, 8 and 12 circuit 2 circuit 3 circuit 6 and 10 circuit recommended pc board hole layouts for right- angle headers .062 [1.57] thick board, tolerances non-accumulative related product data right-angle headers page 105
107 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 mini-universal mate-n-lok 2 connectors (continued) amp soft shell pin and socket connectors mini-universal mate-n-lok 2 connectors .163 [4.14] centerline high density connector part number mating connector part number pc board pin headers 4 number flammability style plug 1 cap 1 vertical right-angle of rating housing housing plating with without blindmate board circuits part no. part no. drain holes drain holes lock ul94v-2 in-line 794237-1 794238-1 2 ul94v-0 in-line 794184-1 794185-1 tin 3 1-770166-0 1-770872-0 1-770966-0 duplex 2 1-770166-1 1-770872-1 1-770966-1 ul94v-2 in-line 794239-1 794240-1 3 ul94v-0 in-line 794186-1 794187-1 tin 3 1-770170-0 1-770873-0 1-770967-0 duplex 2 1-770170-1 1-770873-1 1-770967-1 ul94v-2 dual row 794241-1 794242-1 4 ul94v-0 dual row 794188-1 794189-1 tin 3 1-770174-0 1-770874-0 1-794325-0 1-770968-0 duplex 2 1-770174-1 1-770874-1 1-794325-1 1-770968-1 ul94v-2 dual row 794243-1 794244-1 6 ul94v-0 dual row 794190-1 794191-1 tin 3 1-770178-0 1-770875-0 1-794326-0 1-770969-0 duplex 2 1-770178-1 1-770875-1 1-794326-1 1-770969-1 ul94v-2 dual row 794245-1 794246-1 8 ul94v-0 dual row 794192-1 794193-1 tin 3 1-794065-0 1-794073-0 1-794327-0 1-770970-0 duplex 2 1-794065-1 1-794073-1 1-794327-1 1-770970-1 ul94v-2 matrix 794247-1 794248-1 9 ul94v-0 matrix 794194-1 794195-1 tin 3 1-770182-0 1-770876-0 1-794432-0 duplex 2 1-770182-1 1-770876-1 1-794432-1 ul94v-2 dual row 794249-1 794250-1 10 ul94v-0 dual row 794196-1 794197-1 tin 3 1-770743-0 1-770858-0 1-794328-0 1-770971-0 duplex 2 1-770743-1 1-770858-1 1-794328-1 1-770971-1 ul94v-2 matrix 794253-1 794254-1 dual row 794251-1 794252-1 12 matrix 794200-1 794201-1 tin 3 1-770186-0 1-794040-0 1-794329-0 ul94v-0 duplex 2 1-770186-1 1-794040-1 1-794329-1 dual row 794198-1 794199-1 tin 3 1-794066-0 1-770621-0 1-770972-0 duplex 2 1-794066-1 1-770621-1 1-770972-1 ul94v-2 dual row 794255-1 794256-1 14 ul94v-0 dual row 794202-1 794203-1 tin 3 1-794067-0 1-794074-0 1-770973-0 duplex 2 1-794067-1 1-794074-1 1-770973-1 ul94v-2 matrix 794257-1 794258-1 15 ul94v-0 matrix 794204-1 794205-1 tin 3 1-770190-0 1-770859-0 1-794330-0 duplex 2 1-770190-1 1-770859-1 1-794330-1 ul94v-2 dual row 794259-1 794260-1 16 ul94v-0 dual row 794206-1 794207-1 tin 3 1-794068-0 1-794075-0 1-770974-0 duplex 2 1-794068-1 1-794075-1 1-770974-1 ul94v-2 dual row 794261-1 794262-1 18 ul94v-0 dual row 794208-1 794209-1 tin 3 1-794069-0 1-794076-0 1-794105-0 duplex 2 1-794069-1 1-794076-1 1-794105-1 ul94v-2 dual row 794263-1 794264-1 20 ul94v-0 dual row 794210-1 794211-1 tin 3 1-794070-0 1-794077-0 1-794106-0 duplex 2 1-794070-1 1-794077-1 1-794106-1 ul94v-2 dual row 794265-1 794266-1 22 ul94v-0 dual row 794212-1 794213-1 tin 3 1-794071-0 1-794078-0 1-794107-0 duplex 2 1-794071-1 1-794078-1 1-794107-1 ul94v-2 dual row 794267-1 794268-1 24 ul94v-0 dual row 794214-1 794215-1 tin 3 1-794072-0 1-794079-0 1-794108-0 duplex 2 1-794072-1 1-794079-1 1-794108-1 1 mini-universal mate-n-lok 2 plug and cap housings accept pin or socket contacts. use the appropriate contacts in the plug housing as required by the mating connector. all plugs and caps are free-hanging . 2 duplex finish plated with .000030 [.000762] min. gold in mating area and matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. 3 tin finish plated with .000150 [.00381] min. tin over .000050 [.00127] min nickel underplate on entire contact. 4 all pc board pin headers have 94v-0 flammability rating and can mate to v-0 or v-2 plug housings. mini-universal mate-n-lok 2 connector mating combinations note: all part numbers are rohs compliant.
108 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 engineering notes amp soft shell pin and socket connectors
109 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 (mr) miniature rectangular connectors amp soft shell pin and socket connectors high density (mr) miniature rectangular connectors .165 [4.20] centerline performance characteristics the miniature rectangular connector performance characteristics found on pages 109-110 are based on free-hanging and panel mount connectors, loaded with contacts crimped on stranded wire. dielectric withstanding voltage 2.5 kvac between adjacent circuits insulation resistance 1500 megohms minimum initial between adjacent circuits voltage rating 250 v ac connector mating split pin 1.0 lb. max. per circuit connector unmating split pin .25 lb. min. per circuit contact insertion force 1.75 lb. max. per contact contact retention 10 lb. min. per contact durability 25 cycles, mating and unmating application specification 114-1014 (mr) miniature rectangular contacts instruction sheet 408-3231 pin, socket, housing, contacts, and accessories product facts  housings positively lock to help prevent accidental disengagement  either cap or plug housing can be mounted in same rectangular panel cutout without additional hardware  ul94v-0 housings  plug and cap design includes molded-in polariz- ing feature for proper mating  numbered cavities for easy circuit identification  egg crate design of plug half fully encloses socket con- tacts, reducing shock hazard  molded skirt extension on cap protects pin contacts  strain reliefs for 6 through 36 positions are available  choice of tin or gold plated contacts  not for interrupting current  socket solder tail contacts available for hot side pc board mounting  high density achieved through .165 [4.19] contact centerline spacing  extraction tool removes both pins and sockets  contacts accept 26-18 awg [.12-.8 mm 2 ] wire sizes and insulation diameters of .025-.115 [.635-2.92]  same applicator crimps pins and sockets  vertical pc board pin head- ers are available  pin header standoffs on housings at board interface facilitates gas venting and cooling during soldering  recognized under the component program of underwriters laboratories inc., file no. e28476  certified by canadian standards association, file no. lr 7189 r technical documents product specifications 108-1022 (mr) miniature rectangular connectors 108-1078 (mr) miniature rectangular headers r
110 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 (mr) miniature rectangular connectors (continued) amp soft shell pin and socket connectors (mr) miniature rectangular connectors .165 [4.20] centerline high density performance characteristics (continued) maximum current maximum current rating of miniature rectangular connectors is limited by the maximum operating temperature of the housings which is 105c including the tempera- ture rise of the contacts which is a maximum of 30c. there are several variables which have a direct effect on this maximum current-carrying capabil- ity for a given connector and must be considered for each application. these variables are: wire size larger diameter wire will carry more current since it has less internal resistance to current flow and thus generates less heat. longer wire lengths also enhance current-carrying capabilities since the wire conducts heat away from the connector. connector size in general, the more circuits in a connector, the less current can be carried. ambient temperature the higher the ambient temperature, the less current can be carried in any given connector. printed wiring board conductor size the finished trace conductor width and thickness should be maxi- mized to allow for the greatest current- carrying capacity and heat dissipation. miniature rectangular connectors also will withstand the following tests: vibration 10-55-10 cycles per minute at .06 inch total excursion physical shock 18 drops, 50 g sawtooth at 10 milliseconds housing panel retention 50 lb. min. housing lock strength 20 lb. min. thermal shock -55c to +85c temperature-humidity cycling 25c to 65c at 95 rh corrosion 48 hr. at 5% salt concentration related product data product specifications 108-1022 (mr) miniature rectangular connectors 108-1078 (mr) miniature rectangular headers current rating verification for 30c maximum temperature rise 100% energized wire-to-wire mr calculated current table number of wire gauge circuits 18 20 22 24 26 2 9.00 8.00 6.50 5.50 5.00 3 8.50 7.00 6.00 5.00 4.50 4 7.00 6.50 5.50 5.00 4.00 6 6.00 6.00 5.00 4.00 4.00 9 5.00 5.00 4.00 4.00 3.50 12 4.50 4.50 4.00 3.50 3.00 15 4.50 4.00 3.50 3.00 2.50 20 4.00 4.00 3.50 3.00 2.50 24 4.00 3.50 3.00 2.50 2.00 36 3.50 3.00 2.50 2.00 2.00 values are based on initial temperature rise versus current testing and are intended to be a guide in the selection of a connector family. all applications should be tested by the end user. the values listed are per circuit for fully loaded housings being 100% energized. note: all combinations were not tested and this chart contains interpolated and extrapolated values. termination resistance/contact crimp tensile force termination contact resistance crimp wire size test resistance tensile force awg mm 2 current milliohms force (min.) (amps) (max. init.) lbs. n 26 .12 1 5.00 5 22 24 .2 1.5 5.00 8 36 22 .3 3 4.50 14 62 20 .5 4.5 4.00 14 62 18 .8 6 4.00 30 133 note: this is the total resistance between wire crimps of a mated pin and socket. wire-to-board due to the vast differences in trace geometry and printed circuit board configurations, we are unable to provide a separate current carrying chart for our printed circuit board header products. however, the above wire-to-wire charts may be used as a guideline for headers if the trace width and thickness is equal to the listed wire gauge. for vertical headers, only 95% of the wire-to-wire value should be used. for right-angle headers, only 75% of the wire-to-wire value should be used. the charted values are only a tool for connector selection and will require the customer to fully test their application. minimum wire lengths for t-rise vs. current testing awg min. length (in.) awg min. length (in.) 30 2.6 18 9.4 28 3.2 16 11.3 26 4.1 14 13.7 24 5.1 12 16.4 20 7.8 10 19.3 note: if wire lengths used are less than those listed above, the current- carrying ability of the system will be reduced due to less heat being conducted away from the connector. the customer should fully test all applications.
111 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 (mr) miniature rectangular connectors (continued) amp soft shell pin and socket connectors high density (mr) miniature rectangular connectors .165 [4.20] centerline (mr) miniature rectangular connector mating combinations connector part number mating connector part number number flammability pin housing socket housing pc board of style (cap) (plug) vertical pin headers circuits rating part no. part no. plating .062 board .120 board tin 640497-1 640497-3 2 ul94v-0 in-line 1-640507-0 1-640517-0 duplex 1 2-640497-2 2-640497-4 tin 640498-1 640498-3 3 ul94v-0 in-line 1-640508-0 1-640518-0 duplex 1 2-640498-2 2-640498-4 tin 640499-1 640499-3 4 ul94v-0 matrix 1-640509-0 1-640519-0 duplex 1 2-640499-2 2-640499-4 tin 640500-1 640500-3 6 ul94v-0 matrix 1-640510-0 1-640520-0 duplex 1 2-640500-2 2-640500-4 tin 640501-1 640501-3 9 ul94v-0 matrix 1-640511-0 1-640521-0 duplex 1 2-640501-2 2-640501-4 tin 640502-1 640502-3 12 ul94v-0 matrix 1-640512-0 1-640522-0 duplex 1 2-640502-2 2-640502-4 tin 640503-1 640503-3 15 ul94v-0 matrix 1-640513-0 1-640523-0 duplex 1 2-640503-2 2-640503-4 tin 640504-1 640504-3 20 ul94v-0 matrix 1-640514-0 1-640524-0 duplex 1 2-640504-2 2-640504-4 tin 640505-1 640505-3 24 ul94v-0 matrix 1-640515-0 1-640525-0 duplex 1 2-640505-2 2-640505-4 tin 640506-1 640506-3 36 ul94v-0 matrix 1-640516-0 1-640526-0 duplex 1 2-640506-2 2-640506-4 1 duplex finish plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. note: all part numbers are rohs compliant.
112 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 (mr) miniature rectangular connectors (continued) amp soft shell pin and socket connectors (mr) miniature rectangular connectors .165 [4.20] centerline high density contacts pin diameter .068 [1.73] material phosphor bronze stock thickness .008 [.203] contact extraction tool part no. 455822-2 is 408-9570 recommended pc board hole layout .062 [1.57] or .093 [2.36] thick board contact insertion tool (for inserting contacts applied to small diameter wire) part no. 455830-1 is 408-7984 live split pin related product data product specification 108-1022 (mr) miniature rectangular connectors application specification 114-1014 (mr) miniature rectangular contacts performance characteristics pages 109-110 housings pages 113-114 technical documents pages 109 and 205-206 application tooling pages 207-210 grounding pins (mate first, break last, not for interrupting current) pin diameter .068 [1.73] stock thickness .008 [.203] material phosphor bronze keying plug is 408-3231 solder tail socket material and finish phosphor bronze, pre-tin stock thickness .008 [.203] wire size ins. dia. contact part numbers hdm hand tool range range finish live split pin standard socket applicator part no. awg [mm 2 ] strip form loose piece strip form loose piece part no. 26-24 .025-.050 pre-tin 350968-1 640579-1 794000-1 794001-1 466352-1 3 466352-2 3 91534-1 [.12-.2] .635-1.27 select gold 1 350968-2 640579-2 794000-2 794001-2 466352-3 3 26-18 2 .050-.115 pre-tin 350967-1 640545-1 641294-1 641300-1 466351-1 3 466351-2 3 91526-1 [.12-.8] 1.27-2.92 select gold 1 350967-2 640545-2 641294-2 641300-2 466351-4 3 1 select gold finish plated with .000030 min. [.000762] gold in mating area over .000050 [.00127] min. nickel underplate on entire contact. 2 1650 cma maximum. 3 hdm applicator part number ending in -1 is used on ampomator cls machine with t or g terminators, -2 is used on amp-o-lectric model k machine, -3 or -4 is used on amp-o-lectric model g machine. see pages 207-210 for further information. wire size ins. dia. grounding pin part numbers hdm hand tool range range finish applicator part no. awg [mm 2 ] strip form loose piece part no. 26-18 2 .050-.115 pre-tin 350969-1 640580-1 466351-1 3 466351-2 3 91526-1 [.12-.8] 1.27-2.92 select gold 1 350969-2 640580-2 466351-4 3 1 select gold finish plated with .000030 [.000762] min. gold in mating area over .000050 [.00127] min. nickel underplate on entire contact. 2 1650 cma maximum. 3 hdm applicator part number ending in -1 is used on ampomator cls machine with t or g terminators, -2 is used on amp-o-lectric model k machine, -3 or -4 is used on amp-o-lectric model g machine. see pages 207-210 for further information. .790 [20.06] .850 [21.59] 1.00 [25.4] .970 [24.63] .165 [4.19] typ. .165 [4.19] typ. .055 [1.39] dia. typ. part number 350838-1 note: recommended for use with mr socket housings part number 350591-1 ul94v-0 nylon material note: use in socket housings only. .660 [16.76] standard socket note: all part numbers are rohs compliant.
113 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 (mr) miniature rectangular connectors (continued) amp soft shell pin and socket connectors high density (mr) miniature rectangular connectors .165 [4.20] centerline 1 2 3 .435 [11.05] c 1.060 [26.92] fingergrip positive locking device typical circuit identification typical circuit identification b c .840 [21.34] 1 typical circuit identification a positive locking device pin housing (cap) socket housing (plug) 2 3 .290 [7.37] .290 [7.37] housings free-hanging or panel mount .165 [4.19] centerline spacing material nylon, natural (colorbrick red) flammability rating ul94v-0 related product data product specification 108-1022 (mr) miniature rectangular connectors performance characteristics pages 109-110 panel cutout recommendations page 115 contacts page 112 keying plug page 112 strain reliefs page 116 commoning bars page 116 technical documents pages 109 and 205-206 mating headers pages 117-118 2 and 3 circuit, in-line 4 and 6 circuit, matrix socket housing (plug) pin housing (cap) number of dimensions part numbers circuits abc pin housing (cap) socket housing (plug) 2 .455 .365 .755 1-640507-0 1-640517-0 11.56 9.27 19.18 3 .620 .530 .920 1-640508-0 1-640518-0 15.75 13.46 23.37 note: all part numbers are rohs compliant. number of a part numbers circuits dim. pin housing (cap) socket housing (plug) 4 .455 11.56 1-640509-0 1-640519-0 6 .620 1-640510-0 1-640520-0 15.75 note: all part numbers are rohs compliant. typical circuit identification typical circuit identification positive locking device positive locking device a a 1.060 [26.92] .435 [11.05] .755 [19.18] .755 [19.18] .840 [21.34] .365 [9.27] .455 [19.18] fingergrip .510 [12.95]
114 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 (mr) miniature rectangular connectors (continued) amp soft shell pin and socket connectors (mr) miniature rectangular connectors .165 [4.20] centerline high density housings free-hanging or panel mount .165 [4.19] centerline spacing material nylon, natural (colorbrick red) flammability rating ul94v-0 related product data product specification 108-1022 (mr) miniature rectangular connectors performance characteristics pages 109-110 panel cutout recommendations page 115 contacts page 112 keying plug page 112 strain reliefs page 116 commoning bars page 116 technical documents pages 109 and 205-206 mating headers pages 117-118 20, 24 and 36 circuit, matrix pin housing (cap) pin housing (cap) socket housing (plug) 9, 12 and 15 circuit, matrix typical circuit identification typical circuit identification typical circuit identification typical circuit identification fingergrip fingergrip positive locking device positive locking device positive locking device positive locking device 1.060 [26.92] 1.060 [26.92] .920 [23.37] .920 [23.37] .840 [21.34] .840 [21.34] .620 [15.75] .530 [13.46] .435 [11.05] .435 [11.05] 1.085 [27.56] 1.085 [27.56] .785 [19.94] .695 [16.51] a a a a socket housing (plug) number of a part numbers circuits dim. pin housing (cap) socket housing (plug) 9 .620 [15.75] 1-640511-0 1-640521-0 12 .785 [19.94] 1-640512-0 1-640522-0 15 .950 [24.13] 1-640513-0 1-640523-0 20 .950 [24.13] 1-640514-0 1-640524-0 24 1.115 [28.32] 1-640515-0 1-640525-0 36 1.610 [40.89] 1-640516-0 1-640526-0 note: all part numbers are rohs compliant.
115 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 (mr) miniature rectangular connectors (continued) amp soft shell pin and socket connectors high density (mr) miniature rectangular connectors .165 [4.20] centerline recommended panel cutouts for pin and socket housings related product data product specification 108-1022 (mr) miniature rectangular connectors housings pages 113-114 technical documents pages 109 and 205-206 notes: 1. when mounted in a .060 [1.52] thick panel, the caps mating end extends .800 [20.32] beyond the panel front; wire end extends .220 [55.88] from the panel rear. plug mating end extends .580 [14.73] beyond the panel front; wire end extends .220 [55.88] from the panel rear. 2. the panel should be punched so that the housing enters the panel in the same direction as the punch for ease of assembly. number of panel cutout dimensions circuits a bcdef 2 .105 .220 .475 .630 .785 .430 2.67 5.59 12.07 16.00 19.94 10.92 3 .105 .220 .640 .795 .950 .430 2.67 5.59 16.26 20.19 24.13 10.92 4 .157 .280 .475 .630 .785 .595 3.99 5.28 12.07 16.00 19.94 15.11 6 .208 .345 .475 .630 .785 .760 5.28 8.76 12.07 16.00 19.94 19.30 9 .208 .345 .640 .795 .950 .760 5.28 8.76 16.26 20.19 24.13 19.30 12 .225 .475 .640 .795 .950 .925 5.72 12.07 16.26 20.19 24.13 23.50 15 .308 .475 .640 .795 .950 1.090 7.82 12.07 16.26 20.19 24.13 27.69 20 .308 .475 .805 .960 1.115 1.090 7.82 12.07 20.45 24.38 28.32 27.69 24 .390 .475 .805 .960 1.115 1.255 9.91 12.07 20.45 24.38 28.32 31.88 36 .625 .500 .800 .950 1.100 1.750 15.86 12.70 20.32 24.13 27.94 44.45 a c d e b f view is from housing entry side panel thickness .068 [1.75] max.
116 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 (mr) miniature rectangular connectors (continued) amp soft shell pin and socket connectors (mr) miniature rectangular connectors .165 [4.20] centerline high density strain reliefs one piece clam shell (illustrated in closed position) is 408-3231 material nylon, natural (colorbrick red) flammability rating ul94v-0 6, 9, 12, 15 and 20 circuit 24 and 36 circuit strain relief adapting grommets is 408-3231 material flexible pvc (55/75 durometer) black color number of dimensions part circuits i.d. abc numbers 6 .374 .634 .760 1.000 350373-1 9.50 16.10 19.30 25.4 9 .420 .800 .760 1.000 350522-1 10.67 20.32 19.30 25.4 12 .420 .790 .925 1.000 350374-1 10.67 20.07 23.50 25.4 15 .420 .790 1.090 1.000 350523-1 10.67 20.07 27.69 25.4 20 .560 .960 1.090 1.280 480634-1 14.22 24.38 27.69 23.51 24 .560 .900 1.255 1.280 350524-1 14.22 22.86 31.88 23.51 36 .560 .900 1.750 1.280 480594-1 14.22 22.86 44.45 23.51 notes: 1. these strain reliefs can be used with either pin or socket housings. 2. customer supplied: one no. 6 panhead type b self-taping screw, 3/8 long. plating is optional to conform to customer requirements. 3. strain reliefs are also available in ul94v-2 nylon, black in color. to order strain reliefs in this material use the appropriate dash numbers: 1-xxxxxx-9. number of dimensions part circuits i.d. ab numbers .156 .375 .375 2-350377-0 3.96 9.53 9.53 6 .218 .375 .375 2-350376-0 5.54 9.53 9.53 .296 .375 .375 2-350375-0 7.52 9.53 9.53 .218 .375 .420 2-350378-1 5.54 9.53 10.67 9, 12 .250 .375 .420 2-350379-1 & 15 6.35 9.53 10.67 .281 .375 .420 2-350380-1 7.14 9.53 10.67 .437 .500 .562 2-380935-0 11.10 12.70 14.27 20, 24 .375 .500 .562 2-380936-0 & 36 9.53 12.70 14.27 .312 .500 .562 2-380937-0 7.92 12.70 14.27 a a a c c b b b i.d. i.d. i.d. hinge hinge commoning bars is 408-3231 material brass stock thickness .008 [.203] commoning bar extraction tool part no. 457306-1 is 408-3231 notes: 1. commoning bars can be used to common adjacent pin contacts in any column or row. maximum stack per pin is two. 2. the above illustrates the proper insertion of the commoning bar. 3. use the mating socket housing to assemble the commoning bar onto the pins. finish part numbers 2 circuit 3 circuit 4 circuit pre-tin 350020-1 350021-1 350022-1 gold 1 350020-2 350021-2 350022-2 1 gold finish plated with .000030 [.000762] min. gold over .000050 [.00127] min. nickel underplate on entire contact. double stack commoning bar pin 4 circuit .635 [16.12] 3 circuit .470 [11.93] 2 circuit .305 [7.74] related product data housings pages 113-114 note: all part numbers are rohs compliant.
117 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 (mr) miniature rectangular connectors (continued) amp soft shell pin and socket connectors high density (mr) miniature rectangular connectors .165 [4.20] centerline pc board vertical pin headers .165 [4.19] centerline spacing material housing nylon, natural (color brick red) flammability rating ul94v-0 contacts phosphor bronze solder tail diameter .040 [1.02] related product data product specification 108-1078 (mr) miniature rectangular headers dimensions a and b page 118 performance characteristics pages 109-110 technical documents pages 109 and 205-206 mating socket housings pages 113-114 recommended pc board hole layout recommended pc board hole layout 2 and 3 circuit, in-line 4 and 6 circuit, matrix .530 [13.46] .455 [11.56] .290 [7.36] .165 [4.19] .165 [4.19] .150 [3.81] .150 [3.81] .530 [13.46] .435 [11.05] .435 [11.05] .030 [.762] .030 [.762] live pin live pin typ. b a a b .055 [ 1.40 ] dia. typ. .055 [ 1.40 ] dia. typ. 9, 12 and 15 circuit, matrix recommended pc board hole layout .530 [13.46] .030 [.762] .435 [11.05] b a dia. typ. .055 [1.40 ] typ. .150 [3.81] .620 [15.75] .165 [4.19] .165 [4.19] live pin .165 [4.19] typ. typ.
118 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 (mr) miniature rectangular connectors (continued) amp soft shell pin and socket connectors (mr) miniature rectangular connectors .165 [4.20] centerline high density 20, 24 and 36 circuit, matrix recommended pc board hole layout .530 [13.46] .030 [.76] .435 [11.05] .785 [19.94] b a .055 [1.40 ] dia. typ. .150 [3.81] .165 [4.19] typ. .165 [4.19] typ. live pin number board dimensions header part numbers mates with of tin duplex socket housing circuits thickness a b finish finish 1 part no. .062 .455 .120 640497-1 2-640497-2 2 1.57 11.56 3.05 1-640517-0 in-line .120 .455 .180 640497-3 2-640497-4 3.05 11.56 4.57 .062 .620 .120 640498-1 2-640498-2 3 1.57 15.75 3.05 1-640518-0 in-line .120 .620 .180 640498-3 2-640498-4 3.05 15.75 4.57 .062 .455 .120 640499-1 2-640499-2 4 1.57 11.56 3.05 1-640519-0 .120 .455 .180 640499-3 2-640499-4 3.05 11.55 4.57 .062 .620 .120 640500-1 2-640500-2 6 1.57 15.75 3.05 1-640520-0 .120 .620 .180 640500-3 2-640500-4 3.05 15.75 4.57 .062 .620 .120 640501-1 2-640501-2 9 1.57 15.75 3.05 1-640521-0 .120 .620 .180 640501-3 2-640501-4 3.05 15.75 4.57 .062 .785 .120 640502-1 2-640502-2 12 1.57 19.94 3.05 1-640522-0 .120 .785 .180 640502-3 2-640502-4 3.05 19.94 4.57 .062 .950 .120 640503-1 2-640503-2 15 1.57 24.13 3.05 1-640523-0 .120 .950 .180 640503-3 2-640503-4 3.05 24.13 4.57 .062 .950 .120 640504-1 2-640504-2 20 1.57 24.13 3.05 1-640524-0 .120 .950 .180 640504-3 2-640504-4 3.05 24.13 4.57 .062 1.115 .120 640505-1 2-640505-2 24 1.57 28.32 3.05 1-640525-0 .120 1.115 .180 640505-3 2-640505-4 3.05 28.32 4.57 .062 1.610 .120 640506-1 2-640506-2 36 1.57 40.89 3.05 1-640526-0 .120 1.610 .180 640506-3 2-640506-4 3.05 40.89 4.57 1 duplex finish plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. note: all part numbers are rohs compliant. pc board vertical pin headers .165 [4.19] centerline spacing material housing nylon, natural (colorC brick red) flammability rating ul94v-0 contacts phosphor bronze solder tail diameter .040 [1.02] related product data product specification 108-1078 (mr) miniature rectangular headers dimensions (2 and 3 circuit, in-line; 4, 6, 9, 12 and 15 circuit, matrix) page 118 performance characteristics pages 109-110 vertical pin headers and recommended pc board hole layouts pages 117-118 technical documents pages 109 and 205-206 mating socket housings pages 113-114
119 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 val-u-lok connector system (wire-to-wire, wire-to-board and wire-to-panel) amp soft shell pin and socket connectors high density val-u-lok connector system .165 [4.20] centerline product facts  low cost, wire-to-wire, wire-to-board and wire-to- panel connectors with 4.2 mm centerline  easy mate and unmate with positive latch design  single row, 3-5 positions: receptacles, panel mount or free-hanging plugs  double row, 2-24 positions (even only): receptacles, panel mount or free-hanging plugs, and vertical or right-angle pin headers  available in ul 94v-2 or ul 94v-0 flammability rated nylon  products are lead free to help promote a cleaner environment  intermateable and interchangeable with molex mini-fit, jr. and intermateable amp-duac connectors  recognized under the component program of underwriters laboratories inc., file no. e28476  certified by canadian standards association, file no. 208567  tyco electronics design for environment (dfe) standard 230-5 performance characteristics electrical voltage 600 vac current 9 amps max. in 2-position applications dielectric withstanding voltage 1500 vac min. insulation resistance 1000 megohms min. operating temperature C40c to +105c [C40f to +221f] mechanical connector mating 1.55 lb. [6.90 n] max. per circuit connector unmating . 11 lb. [.49 n] min. per circuit contact retention 4.88 lb. [21.71 n] min. per contact durability 30 cycles, mating and unmating material and finish housings nylon, ul 94v-2 and ul 94v-0 contacts brass or phos. bronze with tin plating (lead-free) or gold plating technical documents design objective 108-2112 application specification 114-13172 engineering test report 502-1204 applications  computer motherboards/power supplies  harness assemblies used in the vending, gaming and appliance industries  car alarm systems  heating systems r r molex and mini-fit are trademarks of molex incorporated.
120 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 val-u-lok connector system (wire-to-wire, wire-to-board and wire-to-panel) (continued) amp soft shell pin and socket connectors val-u-lok connector system .165 [4.20] centerline high density contacts pro-crimper iii wire range insulation material & applicator hand tool (awg) range finish strip form loose piece strip form loose piece part number 1 part number brass, pre-tin 794957-1 1586316-1 794958-1 1586317-1 26-22 .047 - .069 phos. brz., pre-tin 794957-3 1586316-3 794958-3 1586317-3 1385448-x 91387-1 [1.2 - 1.75] brass, gold 794957-2 1586316-2 794958-2 1586317-2 phos. brz., gold 794957-4 1586316-4 794958-4 1586317-4 brass, pre-tin 794955-1 1586314-1 794956-1 1586315-1 22-18 .060 - .122 phos. brz., pre-tin 794955-3 1586314-3 794956-3 1586315-3 1852668-x 91388-1 [1.50 - 3.10] brass, gold 794955-2 1586314-2 794956-2 1586315-2 phos. brz., gold 794955-4 1586314-4 794956-4 1586315-4 brass, pre-tin 1586054-1 1586840-1 1586055-1 1586841-1 16 .071 - .122 phos. brz., pre-tin 1586054-3 1586840-3 1586055-3 1586841-2 1852294-x 1976444-1 [1.8 - 3.10] brass, gold 1586054-2 1586840-2 1586055-2 1586841-3 phos. brz., gold 1586054-4 1586840-4 1586055-4 1586841-4 extraction tool part number 1586343-1 1 for applicator and machine part numbers, contact technical support. pin (used in plug housing) socket (used in receptacle housing) .66 [16.8] .573 [14.55] .33 [8.5] .053 [1.35] .17 [4.4] .08 [2.0] .20 [5.0] .18 [4.6] .07 [1.9] .05 [1.3] .01.00 [0.20.02] pin socket
121 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 val-u-lok connector system (wire-to-wire, wire-to-board and wire-to-panel) (continued) amp soft shell pin and socket connectors high density val-u-lok connector system .165 [4.20] centerline .21 [5.4] .76 [19.3] .15 [3.7] .21 [5.4] .54 [13.8] .81 [20.6] .12 [3.0] .17 [4.2] typ. .543 [13.8] .165 [4.2] typ . .543 [13.8] .165 [4.2] typ. receptacle housing panel mount plug housing free-hanging plug housing ul 94v-2 housings ul 94v-0 housings no. of panel mount free-hanging receptacle panel mount free-hanging receptacle positions plug plug housing plug plug housing 3* 1586101-3 1586103-3 1586105-3 1586102-3 1586104-3 1586106-3 4 1586022-4 1586024-4 1586026-4 1586023-4 1586025-4 1586027-4 5 1586022-5 1586024-5 1586026-5 1586023-5 1586025-5 1586027-5 *note: 3 position housings are first mate/last break. note: all part numbers are rohs compliant. housings single row ul 94v-2 housings ul 94v-0 housings no. of with drain holes without drain holes with drain holes 3* 2029054-3 2029058-3 2029056-3 4 2029054-4 2029058-4 2029056-4 5 2029054-5 2029058-5 2029056-5 *note: 3 position housings are first mate/last break. note: all part numbers are rohs compliant. headers single row, vertical .107 [2.73] .138 .012 [3.5 0.3] .165 [4.2] ref. typ. position #1 identification feature .213 [5.4] .504 [12.8] .492 [12.49]
122 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 val-u-lok connector system (wire-to-wire, wire-to-board and wire-to-panel) (continued) amp soft shell pin and socket connectors val-u-lok connector system .165 [4.20] centerline high density ul 94v-2 housings ul 94v-0 housings no. of panel mount free-hanging receptacle panel mount free-hanging receptacle positions plug plug housing plug plug housing 2 794953-2 1586000-2 794954-2 1586018-2 1586017-2 1586019-2 4 794953-4 1586000-4 794954-4 1586018-4 1586017-4 1586019-4 6 794953-6 1586000-6 794954-6 1586018-6 1586017-6 1586019-6 8 794953-8 1586000-8 794954-8 1586018-8 1586017-8 1586019-8 10 1-794953-0 1-1586000-0 1-794954-0 1-1586018-0 1-1586017-0 1-1586019-0 12 1-794953-2 1-1586000-2 1-794954-2 1-1586018-2 1-1586017-2 1-1586019-2 14 1-794953-4 1-1586000-4 1-794954-4 1-1586018-4 1-1586017-4 1-1586019-4 16 1-794953-6 1-1586000-6 1-794954-6 1-1586018-6 1-1586017-6 1-1586019-6 18 1-794953-8 1-1586000-8 1-794954-8 1-1586018-8 1-1586017-8 1-1586019-8 20 2-794953-0 2-1586000-0 2-794954-0 2-1586018-0 2-1586017-0 2-1586019-0 22 2-794953-2 2-1586000-2 2-794954-2 2-1586018-2 2-1586017-2 2-1586019-2 24 2-794953-4 2-1586000-4 2-794954-4 2-1586018-4 2-1586017-4 2-1586019-4 note: plug housings accept pin contacts and receptacle housings accept socket contacts on page 114. note: all part numbers are rohs compliant. .17 [4.2] .17 [4.2] .39 [9.8] .94 [23.9] .17 [4.2] .17 [4.2] .94 [23.9] receptacle housing panel mount plug housing free-hanging plug housing housings double row ul 94v-2 housings ul 94v-0 housings color no. of panel mount free-hanging receptacle panel mount free-hanging receptacle positions plug plug housing plug plug housing black 2-24 x-2029088-x x-2029027-x x-1586075-x x-2029035-x x-2029028-x x-2029029-x red 4-24 x-2029089-x x-2029090-x x-2029091-x x-2029092-x x-2029093-x x-2029094-x blue 6-24 x-2029095-x x-2029096-x x-2029097-x x-2029098-x x-2029099-x x-2029100-x note: plug housings accept pin contacts and receptacle housings accept socket contacts on page 114. note: all part numbers are rohs compliant. housings colored
123 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 val-u-lok connector system (wire-to-wire, wire-to-board and wire-to-panel) (continued) amp soft shell pin and socket connectors high density val-u-lok connector system .165 [4.20] centerline pin headers ul 94v-2 pin headers ul 94v-0 pin headers no. of vertical right-angle vertical right-angle positions w/o pegs w/pegs w/o pegs screw mount w/o pegs w/pegs w/o pegs screw mount 2 1586037-2 1586039-2 1586041-2 1586043-2 1586038-2 1586040-2 1586042-2 1586044-2 4 1586037-4 1586039-4 1586041-4 1586043-4 1586038-4 1586040-4 1586042-4 1586044-4 6 1586037-6 1586039-6 1586041-6 1586043-6 1586038-6 1586040-6 1586042-6 1586044-6 8 1586037-8 1586039-8 1586041-8 1586043-8 1586038-8 1586040-8 1586042-8 1586044-8 10 1-1586037-0 1-1586039-0 1-1586041-0 1-1586043-0 1-1586038-0 1-1586040-0 1-1586042-0 1-1586044-0 12 1-1586037-2 1-1586039-2 1-1586041-2 1-1586043-2 1-1586038-2 1-1586040-2 1-1586042-2 1-1586044-2 14 1-1586037-4 1-1586039-4 1-1586041-4 1-1586043-4 1-1586038-4 1-1586040-4 1-1586042-4 1-1586044-4 16 1-1586037-6 1-1586039-6 1-1586041-6 1-1586043-6 1-1586038-6 1-1586040-6 1-1586042-6 1-1586044-6 18 1-1586037-8 1-1586039-8 1-1586041-8 1-1586043-8 1-1586038-8 1-1586040-8 1-1586042-8 1-1586044-8 20 2-1586037-0 2-1586039-0 2-1586041-0 2-1586043-0 2-1586038-0 2-1586040-0 2-1586042-0 2-1586044-0 22 2-1586037-2 2-1586039-2 2-1586041-2 2-1586043-2 2-1586038-2 2-1586040-2 2-1586042-2 2-1586044-2 24 2-1586037-4 2-1586039-4 2-1586041-4 2-1586043-4 2-1586038-4 2-1586040-4 2-1586042-4 2-1586044-4 note: all headers have brass, tin-plated contacts. note: all part numbers are rohs compliant. .165 [4.20] .165 [4.20] position 1 identification feature .384 [9.75] .14 [3.5] .14 [3.5] .22 [5.5] .22.00 [5.50.1] .50 [12.8] .50 [12.8] vertical pin headers (part no. 1586037 shown w/o pegs) .17 [4.2] .17 [4.2] .17 [4.2] position 1 identification feature right-angle pin headers (part no. 1586043 screw mount) .185003 [4.700.08] 2x .018003 [0.460.08] ? .118002 [ ? 3.000.05] .217004 [5.500.10] .055002 [1.400.05] ty p. circuit 1 .165004 [4.200.10] t yp. .165004 [4.200.10] pcb layout: component side (shown with pegs) recommended board thickness .070 [1.78] circuit 1 ? .071 [ ? 1.80] ? .126 [ ? 3.20] 2x .165 [4.20] .217 [5.50] .177 [4.50] .165 [4.20] t yp. pcb layout: component side (screw mount shown) recommended board thickness .063 [1.60]
124 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 val-u-lok connector system (wire-to-wire, wire-to-board and wire-to-panel) (continued) amp soft shell pin and socket connectors val-u-lok connector system .165 [4.20] centerline high density blindmate headers 4.20 [.165] typ. 15.00 0.20 [.59 1 . 008] ?.00 0.05 [ ? .11 8 . 002 ] 2x ? 1 .40 0.05 [ ? . 0 55 . 002 ] 16x c .003 4.2 [.165] 5 . 6 [.22] 1 . 8 0 [.0 7 1] 5 .4 [.2 1] a d e b last pin first pin rib indicates circuit 1 recommended hole layout for 1 . 7 8 [ .07 0 ] maximum thick p c b oard circuit 1 9 . 8 [.3 8 ] 5 . 5 0 [.2 1 7 ] 1 4.1 0 0.20 [.555 . 008] 0.5 0 0.08 [.0 2 0 . 003 ] 5 . 5 0 0.1 0 [.2 1 7 . 004 ] 4.20 0.1 0 [.165 . 004 ] non cum u l ativ e 4.7 0 0.08 [.18 5 . 003 ] 2x 3 . 5 0 [.13 8 ] no. of with without with without pos. a bcde drain holes drain holes drain holes drain holes 2 5.4 9.4 10.8 13.2 1586585-2 1586586-2 1586587-2 1586588-2 [0.21] [0.37] [0.43] [0.52] 4 4.2 9.6 13.6 15.0 17.4 1586585-4 1586586-4 1586587-4 1586588-4 [0.17] [0.38] [0.54] [0.59] [0.69] 6 8.4 13.8 17.8 19.2 21.6 1586585-6 1586586-6 1586587-6 1586588-6 [0.33] [0.54] [0.70] [0.76] [0.85] 8 12.6 18.0 22.0 23.4 25.8 1586585-8 1586586-8 1586587-8 1586588-8 [0.50] [0.71] [0.87] [0.92] [1.02] 10 16.8 22.2 26.2 27.6 30.0 1-1586585-0 1-1586586-0 1-1586587-0 1-1586588-0 [0.66] [0.87] [1.03] [1.09] [1.18] 12 21.0 26.4 30.4 31.8 34.2 1-1586585-2 1-1586586-2 1-1586587-2 1-1586588-2 [0.83] [1.04] [1.20] [1.25] [1.35] 14 25.2 30.6 34.6 36.0 38.4 1-1586585-4 1-1586586-4 1-1586587-4 1-1586588-4 [0.99] [1.20] [1.36] [1.42] [1.51] 16 29.4 34.8 38.8 40.2 42.6 1-1586585-6 1-1586586-6 1-1586587-6 1-1586588-6 [1.58] [1.37] [1.53] [1.58] [1.69] 18 33.6 39.0 43.0 44.4 46.8 1-1586585-8 1-1586586-8 1-1586587-8 1-1586588-8 [1.32] [1.54] [1.69] [1.75] [1.84] 20 37.8 43.2 47.2 48.6 51.0 2-1586585-0 2-1586586-0 2-1586587-0 2-1586588-0 [1.49] [1.70] [1.86] [1.91] [2.01] 22 42.0 47.4 51.4 52.0 55.2 2-1586585-2 2-1586586-2 2-1586587-2 2-1586588-2 [1.65] [1.87] [2.02] [2.08] [2.17] 24 46.2 51.6 55.6 57.0 59.4 2-1586585-4 2-1586586-4 2-1586587-4 2-1586588-4 [1.82] [2.03] [2.19] [2.24] [2.32] note: all part numbers are rohs compliant. ul 94v-2 housings ul 94v-0 housings dimensions
125 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amp-duac connectors amp soft shell pin and socket connectors high density amp-duac connectors .165 [4.20] centerline product facts  wire-to-board and wire-to- wire connector system  free-hanging or panel mount plug housings  vertical header with or without mounting pegs and with or without drain holes  selective loading available on vertical headers  4.2 mm x 4.2 mm centerline  male and female contacts designed for 26-22 awg and 22-18 awg wire  receptacle housings accept female contacts with less orientation than competi- tive product  right-angle headers  designed for power applications  positive latch feature helps prevent disconnection  amp-duac (dual action) receptacle contacts  anti-stubbing contact design  polarized housings  intermateable with molex mini-fit jr. connectors  recognized under component program of underwriters laboratories inc., file no. e28476  certified by canadian standards association, file no. lr7189 amp-duac connectors, for power or signal applications, belong to the broad family of tyco electronics soft shell connectors. the dual action design of the female receptacle contact provides for low insertion force, yet maintains high-performance current capacity. to help meet your production requirements, semiautomatic bench machines and hand tools are available for strip and loose piece contacts, respectively. high density, 4.2 mm x 4.2 mm [.165 x .165] centerline, dual-row receptacle housings mate with plug housings (free- hanging or panel mount) or pc board headers (vertical or right-angle). selective contact loading is available for vertical headers. all housings are polarized for easier mating and locking latches help maintain reliable connections. amp-duac wire-to-board, wire-to-panel, and wire-to- wire connectors are intermateable with molex mini-fit jr. series connectors. technical documents product specifications 108-1699headers 108-19099receptacles application specification 114-19048use of receptacles qualification test report 501-434 501-576 performance data voltage rating 600 vac current rating 9 amps maximum in 2 position applications low level resistance 10 megohms max. dielectric withstanding voltage 1500 vac/min. insulation resistance 1000 megohms minimum operating temperature C55c to +105c [C67f to +221f] need more information? call technical support. technical support is staffed with specialists well versed in tyco electronics products. they can provide you with:  technical support  catalogs  technical documents  product samples  tyco electronics authorized distributor locations r r
126 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amp-duac connectors (continued) amp soft shell pin and socket connectors amp-duac connectors .165 [4.20] centerline high density 2-24 position housings accept female contacts. material housings nylon ul 94v-2, natural color ul 94v-0, white color related product data mate with vertical headers (pages 128-133), right-angle headers (page 128) and plug housings (page 127). contacts see below. strain relief see below and page 127. technical documents pages 125 and 205-206 female contacts used in receptacle housings. material phos. bronze application tooling see chart and pages 207-210 technical documents product specifications 108-1699 amp-duac header 108-19099 amp-duac receptacle application specification 114-19048 amp-duac receptacle contact number of dimensions part number ul 94v-2 ul 94v-0 positions lmn natural white 2 5.5 1 106527-2 794657-2 .216 4 9.7 4.2 1 106527-4 794657-4 .381 .165 6 13.9 8.4 2 106527-6 794657-6 .547 .330 8 18.1 12.6 3 106527-8 794657-8 .712 .496 10 22.3 16.8 4 1-106527-0 1-794657-0 .877 .661 12 26.5 21.0 5 1-106527-2 1-794657-2 1.043 .826 14 30.7 25.2 6 1-106527-4 1-794657-4 1.208 .992 16 34.9 29.4 7 1-106527-6 1-794657-6 1.374 1.157 18 39.1 33.6 8 1-106527-8 1-794657-8 1.539 1.322 20 43.3 37.8 9 2-106527-0 2-794657-0 1.704 1.488 22 47.5 42.0 10 2-106527-2 2-794657-2 1.870 1.653 24 51.7 46.2 11 2-106527-4 2-794657-4 2.035 1.818 4.2 [.165] 9.7 [.391] n x 4.2 = m [n x .165 = m] 4.2 [.165] 11.7 [.460] l 18.7 [.736] 14.80 ref wire size ins. dia. for for amp-o-matic certi-crimp range range plating strip form loose piece amp-o-lectric stripper/crimper hand tool awg [mm 2 ] bench machine machine part number 22-18 1.5-2.4 tin 106529-2 1-106529-2 680308-* 567959-1 734202-2 [.3-.8] .059-.094 gold 1-794138-3 1-794141-3 26-22 1.3-1.75 tin 106528-2 1-106528-2 680307-* 567960-1 [.12-.3] .047-.069 gold 1-794139-3 1-794142-3 2@18 or 16 3.3 total tin 794418-1 794421-1 max. 680350- * 90714-1 [.8-.9] [1.29] .130 gold 1-794140-3 1-794143-3 extraction tool part number 188688-1 *part number suffix -2 indicates applicator for model k machine and -3 for model g machine. 14.80 ref. [.582] receptacle housings strain relief, 6 position part number 1375618-1 used with plug or receptacle housings. wire bundle range 4.19-5.59 [.165-.220] material nylon, ul 94v-2, natural color note: all part numbers are rohs compliant. part number applicator part number
127 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amp-duac connectors (continued) amp soft shell pin and socket connectors high density amp-duac connectors .165 [4.20] centerline 2-24 position housings accept male contacts. material housings nylon ul 94v-2, natural color ul 94v-0, white color related product data mate with receptacle housings (page 126) contacts see below. strain relief see below. technical documents pages 125 and 205-206 male contacts used in plug housings. material phos. bronze application tooling see chart and pages 207-210 16.86 ref. [.664] part number number of dimensions ul 94v-2, natural ul 94v-0, white positions lm free-hanging panel mount free-hanging panel mount 2 5.4 10.8 794542-2 794550-2 *794594-2 *794598-2 .213 .425 4 9.6 15.0 794542-4 794550-4 *794594-4 *794598-4 .378 .591 6 13.8 19.2 794542-6 794550-6 *794594-6 *794598-6 .543 .756 8 18.0 23.4 794542-8 794550-8 *794594-8 *794598-8 .709 .921 10 22.2 27.6 1-794542-0 1-794550-0 *1-794594-0 *1-794598-0 .874 1.087 12 26.4 31.8 1-794542-2 1-794550-2 *1-794594-2 *1-794598-2 1.039 1.252 14 30.6 36.0 1-794542-4 1-794550-4 *1-794594-4 *1-794598-4 .205 1.417 16 34.8 40.2 1-794542-6 1-794550-6 *1-794594-6 *1-794598-6 1.370 1.583 18 39.0 44.4 1-794542-8 1-794550-8 *1-794594-8 *1-794598-8 1.535 1.748 20 43.2 48.6 2-794542-0 2-794550-0 *2-794594-0 *2-794598-0 1.701 1.913 22 47.4 52.8 2-794542-2 2-794550-2 *2-794594-2 *2-794598-2 1.866 2.079 24 51.6 57.0 2-794542-4 2-794550-4 *2-794594-4 *2-794598-4 2.032 2.244 *call for availability. l 23.9 [.94] 9.6 [.38] 4.00 [.157] 1.6 [.063] 10.0 [.394] 5.6 [.220] 2.5 [.098] m recommended cutout for 2.00 [.079] max. thick panel plug housings strain relief, 6 position part number 1375618-1 used with plug or receptacle housings. wire bundle range 4.19-5.59 [.165-.220] material nylon, ul 94v-2, natural color wire size ins. dia. for for amp-o-matic certi-crimp range range plating strip form loose piece amp-o-lectric stripper/crimper hand tool awg [mm 2 ] bench machine machine part number 22-18 1.5-2.4 tin 794576-1 794577-1 680308-* 567959-1 734202-2 [.3-.8] .059-.094 gold 794576-4 26-22 1.3-1.75 tin 794578-1 794579-1 680307-* 567960-1 [.12-.3] .047-.069 gold 794578-4 *part number suffix -2 indicates applicator for model k machine and -3 for model g machine. part number applicator part number note: all part numbers are rohs compliant.
128 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amp-duac connectors (continued) amp soft shell pin and socket connectors amp-duac connectors .165 [4.20] centerline high density 2, 4 and 6 position, with and without pegs and with and without drain holes material and finish housing nylon ul 94v-2, natural color ul 94v-0, white color contacts 0.25 [.010] thick copper alloy related product data mate with receptacle housings (page 126). technical documents pages 125 and 205-206 8.4 [.330] ref. 17.8 [.700] ref. 4.70 0.08 [.185 .003 ] 4.2 0.1 [.165 .004 ] 5.5 0.1 [.217 .004 ] .46 0.08 [.018 .003 ] 4.2 [.165] t yp. 4.2 [.165] ty p 13.8 [.543] 8.4 [.330] ref. 2.9 [.114] 8.4 [.330] ref. 21.0 [.826] ref. 3.5 0.3 [.137 .012 ] number pcb drain part number of pegs holes plating positions ul 94v-2, natural ul 94v-0, white nn tin 1586491-2 1586495-2 nn 30 gold 1586492-2 1586496-2 yn tin 1586489-2 1586493-2 yn 30 gold 1586490-2 1586494-2 2 ny tin 1-794349-1 1-794543-1 ny 30 gold 1-794349-2 1-794543-2 yy tin 1-794302-1 1-794540-1 yy 30 gold 1-794302-2 1-794540-2 yn tin 1586489-4 1586493-4 yn 30 gold 1586490-4 1586494-4 nn tin 1586491-4 1586495-4 nn 30 gold 1586492-4 1586496-4 4 yy tin 1-794303-1 1-794466-1 yy 30 gold 1-794303-2 1-794466-2 ny tin 1-794350-1 1-794484-1 ny 30 gold 1-794350-2 1-794484-2 yy tin 1-794304-1 1-794467-1 yy 30 gold 1-794304-2 1-794467-2 ny tin 1-794351-1 1-794485-1 ny 30 gold 1-794351-2 1-794485-2 6 yn tin 1586489-6 1586493-6 yn 30 gold 1586490-6 1586494-6 nn tin 1586491-6 1586495-6 nn 30 gold 1586492-6 1586496-6 recommended pc board layout vertical header assemblies note: all part numbers are rohs compliant.
129 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amp-duac connectors (continued) amp soft shell pin and socket connectors high density amp-duac connectors .165 [4.20] centerline 8 and 10 position, with and without pegs and with and without drain holes material and finish housing nylon ul 94v-2, natural color ul 94v-0, white color contacts 0.25 [.010] thick copper alloy related product data mate with receptacle housings (page 126). technical documents pages 125 and 205-206 number pcb drain part number of pegs holes plating positions ul 94v-2, natural ul 94v-0, white yn tin 1586489-8 1586493-8 yn 30 gold 1586490-8 1586494-8 nn tin 1586491-8 1586495-8 nn 30 gold 1586492-8 1586496-8 8 yy tin 1-794305-1 1-794468-1 yy 30 gold 1-794305-2 1-794468-2 ny tin 1-794352-1 1-794486-1 ny 30 gold 1-794352-2 1-794486-2 yn tin 1-1586489-0 1-1586493-0 yn 30 gold 1-1586490-0 1-1586494-0 nn tin 1-1586491-0 1-1586495-0 nn 30 gold 1-1586492-0 1-1586496-0 10 yy tin 1-794306-1 1-794469-1 yy 30 gold 1-794306-2 1-794469-2 ny tin 1-794353-1 1-794487-1 ny 30 gold 1-794353-2 1-794487-2 2.9 [.114] 16.8 [.661] ref. 29.4 [1.15] ref. 3.5 0.3 [.137 .012 ] 16.8 [.661] ref. 26.2 [1.03] ref. 4.70 0.08 [.185 .003 ] 4.2 0.1 [.165 .004 ] 5.5 0.1 [.217 .004 ] .46 0.08 [.018 .003 ] 4.2 [.165] t yp. 4.2 [.165] t yp. 22.2 [.874] 16.8 [.661] ref. recommended pc board layout vertical header assemblies (continued) note: all part numbers are rohs compliant.
130 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amp-duac connectors (continued) amp soft shell pin and socket connectors amp-duac connectors .165 [4.20] centerline high density 12 position, with and without pegs and with and without drain holes material and finish housing nylon ul 94v-2, natural color ul 94v-0, white color contacts 0.25 [.010] thick copper alloy related product data mate with receptacle housings (page 126). technical documents pages 125 and 205-206 14 position, with and without pegs and with and without drain holes material and finish housing nylon ul 94v-2, natural color ul 94v-0, white color contacts 0.25 [.010] thick copper alloy related product data mate with receptacle housings (page 126). technical documents pages 125 and 205-206 recommended pc board layout 2.9 [.114] 21.0 [.826] ref. 33.6 [1.32] ref. 3.5 0.3 [.137 .012 ] 21.0 [.826] ref. 30.4 [1.19] ref. 4.70 0.08 [.185 .003 ] 0.46 0.08 [.118 .003 ] 4.2 0.1 [.165 .004 ] 5.5 0.1 [.217 .004 ] 4.2 [.165] t yp. 4.2 [.165] t yp. 26.4 [1.03] 21.0 [.826] ref. recommended pc board layout 2.9 [.114] 25.2 [.992] ref. 37.8 [1.49] ref. 3.5 0.3 [.137 .012 ] 25.2 [.992] ref. 34.6 [1.36] ref. 4.70 0.08 [.185 .003 ] .46 0.08 [.018 .003 ] 4.2 0.1 [.165 .004 ] 5.5 0.1 [.217 .004 ] 4.2 [.165] t yp. 4.2 [.165] t yp. 30.6 [1.20] 25.2 [.992] ref. number pcb drain part number of pegs holes plating positions ul 94v-2, natural ul 94v-0, white yn tin 1-1586489-2 1-1586493-2 yn 30 gold 1-1586490-2 1-1586494-2 n n tin 1-1586491-2 1-1586495-2 nn 30 gold 1-1586492-2 1-1586496-2 12 yy tin 1-794307-1 1-794470-1 yy 30 gold 1-794307-2 1-794470-2 ny tin 1-794354-1 1-794488-1 ny 30 gold 1-794354-2 1-794488-2 number pcb drain part number of pegs holes plating positions ul 94v-2, natural ul 94v-0, white yn tin 1-1586489-4 1-1586493-4 yn 30 gold 1-1586490-4 1-1586494-4 nn tin 1-1586491-4 1-1586495-4 nn 30 gold 1-1586492-4 1-1586496-4 14 yy tin 1-794308-1 1-794453-1 yy 30 gold 1-794308-2 1-794453-2 ny tin 1-794355-1 1-794489-1 ny 30 gold 1-794355-2 1-794489-2 vertical header assemblies (continued) note: all part numbers are rohs compliant.
131 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amp-duac connectors (continued) amp soft shell pin and socket connectors high density amp-duac connectors .165 [4.20] centerline 16 position, with and without pegs and with and without drain holes material and finish housing nylon ul 94v-2, natural color ul 94v-0, white color contacts 0.25 [.010] thick copper alloy related product data mate with receptacle housings (page 126). technical documents pages 125 and 205-206 18 position, with and without pegs and with and without drain holes material and finish housing nylon ul 94v-2, natural color ul 94v-0, white color contacts 0.25 [.010] thick copper alloy related product data mate with receptacle housings (page 126). technical documents pages 125 and 205-206 recommended pc board layout 2.9 [.114] 29.4 [1.15] ref. 42.0 [1.65] ref. 3.5 0.3 [.137 .012 ] 29.4 [1.16] ref. 38.8 [1.53] ref. 4.70 0.08 [.185 .003 ] 0.46 0.08 [.118 .003 ] 4.2 0.1 [.165 .004 ] 5.5 0.1 [.217 .004 ] 4.2 [.165] t yp. 4.2 [.165] t yp. 34.8 [1.37] 29.4 [1.15] ref. number pcb drain part number of pegs holes plating positions ul 94v-2, natural ul 94v-0, white yn tin 1-1586489-6 1-1586493-6 yn 30 gold 1-1586490-6 1-1586494-6 n n tin 1-1586491-6 1-1586495-6 nn 30 gold 1-1586492-6 1-1586496-6 16 yy tin 1-794309-1 1-794429-1 yy 30 gold 1-794309-2 1-794429-2 ny tin 1-794356-1 1-794490-1 ny 30 gold 1-794356-2 1-794490-2 number pcb drain part number of pegs holes plating positions ul 94v-2, natural ul 94v-0, white yn tin 1-1586489-8 1-1586493-8 yn 30 gold 1-1586490-8 1-1586494-8 nn tin 1-1586491-8 1-1586495-8 nn 30 gold 1-1586492-8 1-1586496-8 18 yy tin 1-794310-1 1-794454-1 yy 30 gold 1-794310-2 1-794454-2 ny tin 1-794357-1 1-794491-1 ny 30 gold 1-794357-2 1-794491-2 recommended pc board layout 2.9 [.114] 33.6 [1.32] ref. 46.2 [1.81] ref. 3.5 0.3 [.137 .012 ] 29.4 [1.15] ref. 33.6 [1.69] ref. 4.70 0.08 [.185 .003 ] .46 0.08 [.018 .003 ] 4.2 0.1 [.165 .004 ] 5.5 0.1 [.217 .004 ] 4.2 [.165] t yp. 4.2 [.165] t yp. 39.0 [1.53] 33.6 [1.32] ref. vertical header assemblies (continued) note: all part numbers are rohs compliant.
132 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amp-duac connectors (continued) amp soft shell pin and socket connectors amp-duac connectors .165 [4.20] centerline high density 20 position, with and without pegs and with and without drain holes material and finish housing nylon ul 94v-2, natural color ul 94v-0, white color contacts 0.25 [.010] thick copper alloy related product data mate with receptacle housings (page 126). technical documents pages 125 and 205-206 22 position, with and without pegs and with and without drain holes material and finish housing nylon ul 94v-2, natural color ul 94v-0, white color contacts 0.25 [.010] thick copper alloy related product data mate with receptacle housings (page 126). technical documents pages 125 and 205-206 high temperature headers ir reflow compatible, ul 94v-0, black color 2.9 [.114] 37.8 [1.48] ref. 50.4 [1.98] ref. 3.5 0.3 [.137 .012 ] 37.8 [1.48] ref. 47.2 [1.85] ref. 4.2 0.1 [.165 .004 ] 4.70 0.08 [.185 .003 ] .46 0.08 [.018 .003 ] 5.5 0.1 [.217 .004 ] 4.2 [.165] t yp. 4.2 [.165] t yp. 43.2 [1.70] 37.8 [1.48] ref. recommended pc board layout number pcb drain part number of pegs holes plating positions ul 94v-2, natural ul 94v-0, white yn tin 2-1586489-0 2-1586493-0 y n 30 gold 2-1586490-0 2-1586494-0 nn tin 2-1586491-0 2-1586495-0 nn 30 gold 2-1586492-0 2-1586496-0 20 y y tin 1-794311-1 1-794455-1 yy 30 gold 1-794311-2 1-794455-2 ny tin 1-794358-1 1-794492-1 ny 30 gold 1-794358-2 1-794492-2 number pcb drain part number of pegs holes plating positions ul 94v-2, natural ul 94v-0, white yn tin 2-1586489-2 2-1586493-2 yn 30 gold 2-1586490-2 2-1586494-2 nn tin 2-1586491-2 2-1586495-2 nn 30 gold 2-1586492-2 2-1586496-2 22 yy tin 1-794312-1 1-794471-1 yy 30 gold 1-794312-2 1-794471-2 ny tin 1-794359-1 1-794493-1 ny 30 gold 1-794359-2 1-794493-2 number pcb drain part number of pegs holes plating positions ul 94v-0, black 20 nn tin 1-794415-1 nn 30 gold 1-794415-2 2.9 [.114] 42.0 [1.65] ref. 54.6 [2.14] ref. 3.5 0.3 [.137 .012 ] 42.0 [1.65] ref. 51.4 [2.02] ref. 4.70 0.08 [.185 .003 ] .46 0.08 [.018 .003 ] 4.2 0.1 [.165 .004 ] 5.5 0.1 [.217 .004 ] 4.2 [.165] t yp. 4.2 [.165] t yp. 47.4 [1.87] 42.0 [1.65] ref. recommended pc board layout vertical header assemblies (continued) note: all part numbers are rohs compliant.
133 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 amp-duac connectors (continued) amp soft shell pin and socket connectors high density amp-duac connectors .165 [4.20] centerline 24 position, with and without pegs and with and without drain holes material and finish housing nylon ul 94v-2, natural color ul 94v-0, white color contacts 0.25 [.010] thick copper alloy related product data mate with receptacle housings (page 126). technical documents pages 125 and 205-206 2-24 position, with pegs and without drain holes material and finish housing nylon ul 94v-2, natural color ul 94v-0, white color contacts copper alloy related product data mate with receptacle housings (page 126). technical documents pages 125 and 205-206 number pcb drain part number of pegs holes plating positions ul 94v-2, natural ul 94v-0, white y n tin 2-1586489-4 2-1586493-4 yn 30 gold 2-1586490-4 2-1586494-4 nn tin 2-1586491-4 2-1586495-4 n n 30 gold 2-1586492-4 2-1586496-4 24 y y tin 794313-3 1-794472-1 yy 30 gold 794313-4 1-794472-2 ny tin 1-794360-1 1-794494-1 ny 30 gold 1-794360-2 1-794494-2 number pcb drain part number of pegs holes plating positions ul 94v-2, natural ul 94v-0, white 2yn tin 1-794507-1 1-794526-1 4yn tin 1-794508-1 1-794527-1 6yn tin 1-794448-1 1-794528-1 8yn tin 1-794509-1 1-794529-1 10 yn tin 1-794510-1 1-794530-1 12 yn tin 1-794511-1 1-794531-1 14 yn tin 1-794512-1 1-794532-1 16 yn tin 1-794513-1 1-794533-1 18 yn tin 1-794514-1 1-794588-1 20 yn tin 1-794449-1 1-794534-1 22 yn tin 1-794515-1 1-794589-1 24 yn tin 1-794516-1 1-794590-1 2.9 [.114] 46.2 [1.81] ref. 58.8 [2.13] ref. 3.5 0.3 [.137 .012 ] 46.2 [1.81] ref. 55.6 [2.18] ref. 4.70 0.08 [.185 .003 ] .46 0.08 [.018 .003 ] 4.2 0.1 [.165 .004 ] 5.5 0.1 [.217 .004 ] 4.2 [.165] t yp. 4.2 [.165] t yp. 51.6 [2.03] 46.2 [1.81] ref. recommended pc board layout recommended mounting hole pattern for 1.78 [.070] max. thick pc board (component side shown) 3.8 ref. [.150] 3.20 [.126] 0.40 [.016] 9.6 [.378] 7.30 0.08 [.287 0.003 ] 4.2 0.1 [.165 0.004 ] typ. non-cumulative 6.4 [.252] 5.50 0.10 [.217 0.004 ] 10.0 [.394] 6.4 [.252] 4.2 [.165] 12.80 [.504] 5.500.10 [.22.004] 3.50.5 [.14.02] 3.250.05 [.128.002] 1.400.05 [.06.002] 1.067 [.042] sq. vertical header assemblies (continued) note: all part numbers are rohs compliant. right-angle header assemblies
134 catalog 82181 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 4-08 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-8706-080-208 engineering notes amp soft shell pin and socket connectors


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